IT in Manufacturing


SNMP I/O devices make monitoring environmental conditions easy

December 2012 IT in Manufacturing

Some methods currently used to monitor unmanned remote sites are not very practical, and could result in potential threats being ignored. As the equipment used in sites have evolved and become more complex, it is not enough simply to monitor the equipment; we should also pay attention to aspects of the surrounding environment such as temperature, humidity, airflow, power, and smoke.

To enhance onsite security and monitor equipment status at remote infrastructures, some IT administrators have used an alternative way for environmental monitoring that incorporates network management software (NMS) with a proprietary scada system. However, due to lack of functionality and interoperability with other systems, these solutions were costly and generated complex management implementations. Using a multitude of management systems and network-related commands made managing and maintaining these systems extremely difficult. In addition, IT administrators also needed to take the time to learn a totally different protocol such as Modbus.

What is SNMP and why use SNMP for environmental monitoring?

This paper will first explain what SNMP is, why you should use SNMP for environmental monitoring, and then discuss how an SNMP environmental monitoring device will help ease the management and implementation process. Lastly, we will give a real life application and then address how Moxa’s SNMP supported I/O devices will help you easily set up your environmental monitoring system.

SNMP is a standard application protocol used for collecting information or configuring network devices such as routers, switches, servers, and environmental sensors (for temperature, humidity, etc). Today, the third generation of SNMP is the standard for network management.

An SNMP-enabled network consists of a network management station (NMS), agent, and management information base (MIB). For the NMS to communicate with its agents, each SNMP agent will include its own MIB file, which is a text file that includes a collection of all the managed objects. The MIB file defines a set of hierarchically organised characteristics associated with the managed objects, such as the object identifier (OID), access right, and data type of the objects. After the MIB compiler converts these text-based MIB modules into a format usable by the NMS, the NMS can start to read or write the managed device using different commands to obtain device-specific information.

The NMS uses three basic delivery mechanisms to exchange information with an SNMP agent: First is the ‘Get’ command, which allows the manager to request information for a specific list of objects. Second is the ‘Set’ command, which allows the manager to request a change in the value of a specific variable. Lastly, the SNMP ‘Trap’ allows the agent to inform the manager of significant events. Most of the messages are issued only by the NMS. Only trap messages are initiated by the agent, and are typically used to notify the NMS of an alarm condition before the NMS queries that object.

Why use SNMP for environmental monitoring? Over the last decade, SNMP environmental monitoring has become critical for any company with a large network. As any IT company can tell you, it is hard for network administrators to manage a large network that is not confined to a single area. Most of the time, these sites are isolated and not conveniently accessed or reached by foot, making it impractical to station a person onsite to monitor everything that happens. SNMP environmental monitoring employs the Master-Agent concept to transmit messages between the central alarm master and its agents at each network site.

Furthermore, SNMP protocol is a familiar IT protocol for network management. By enabling SNMP for environmental monitoring, the IT administrator will not need to take the time to learn another protocol and can monitor not only the network but the environment of the system.

What are the benefits of SNMP environmental monitoring devices?

As the world continues to advance and business efficiency becomes more and more dependent on connected computer systems, ensuring the reliability, performance, and security of the monitoring devices has become absolutely necessary. What are the benefits of using SNMP environmental monitoring devices?

Cost savings and easy integration with an existing NMS

Normally, integrating a non-IT system into an IT system will increase the overhead on processing and network elements, but by using an SNMP-supported environmental monitoring device, IT administrators can quickly and painlessly integrate these SNMP supported devices into their existing NMS. And because it uses the same protocol, IT administrators would not need to spend much time to familiarise themselves with network monitoring extensions after integration, and the process will not increase the amount of overhead.

Integrating the environmental monitoring system under a single SNMP platform will not only enable growth and platform independence, but will also allow the entire system to be controlled by a single, centralised NMS. While larger IP networks may require SNMP proxies to minimise WAN-based SNMP traffic, the reduction in the number of NMSs compared to other alternatives will enable IT to focus on other issues and to simplify the management network.

Fast response with event-driven monitoring system for your assets

Implementing an effective environmental monitoring system to protect these remote sites will drastically reduce the workload of the administrator to monitor the condition at individual remote sites. SNMP trap is event driven, allowing the administrator to define alarm traps, which the administrators can respond to immediately in response to abnormal or critical events. The ability of the system to inform an NMS, and ultimately the administrator, of the safety conditions, will result in an increase in remote site safety and reduction in system failure.

Moxa’s Click&Go offers value-added user-control capability

In addition to these benefits, Moxa also offers its patented programming tool Click&Go, which grants administrators unparalleled control over the behaviour of their I/O devices, without involving third-party development tools or complex code. With Moxa’s Click&Go, various user-defined events can be configured through the intuitive If-Then-Else logic for local control to send various types of alarms, including TCP/UDP messages, e-mails, SMS messages, and SNMP traps. For example, to configure a fire alarm, just select ‘If’ DI fire alarm is on ‘Then’ DO buzzer on ‘Else’ DO buzzer off.

The traditional disadvantage of using SNMP traps is the limitation of the information conveyed. With only seven standard trap numbers available in SNMP, it can be difficult to tell what is happening just by looking at the traps. Moxa’s system gives users the flexibility of defining SNMP trap formats, which allows variable binding and adds more information to each SNMP trap. For example, an SNMP trap that is triggered when a door sensor is tripped can include the message ‘Intrusion Alert’, plus date, time and server name.

Real life application: ETC system on a highway

Both for environmental reasons and to control traffic jams, countries all over the world are implementing unmanned ETC systems throughout the major highways in their cities. These tollgates are equipped with laser detectors to monitor vehicles by identifying the size of the vehicle and generating a pulse output to trigger different cameras to take snapshots.

Thousands of ETC tollgates are being installed on highways around the globe, and to help with monitoring and maintaining the tollgates, some system integrators are choosing Moxa’s products. The ioLogik E2242, for example, is an environmental monitoring device that can monitor ETC tollgates via the Ethernet. In addition, the ioLogik E2242 provides local control capability, an AI channel to detect water leaks, electrical conditions, and monitor the status of air conditioners, and uses an RS-485 interface for temperature/sensor monitoring. Furthermore, Moxa’s Click&Go logic offers a straightforward local control capability, giving users the flexibility to define different traps to customise their front-end control capability.



Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Siemens launches report on Dawn of Digitalisation and its Impact on Africa
October 2019, Siemens Digital Industries , IT in Manufacturing
Africa needs a digitalisation strategy to compete in the global economy.

Read more...
Integrating IT with Operations Technology - a CIO perspective
October 2019, Absolute Perspectives , IT in Manufacturing
Digitisation projects, spurred on by Industry 4.0 and technological advances, have opened up many possibilities to create new value.

Read more...
The power of data
October 2019, Throughput Technologies , IT in Manufacturing
Gain access to important information with ProSoft's new OPC UA-based gateway and data logger.

Read more...
Securing and managing devices the modern way
October 2019 , IT in Manufacturing
Organisations of all types and sizes are bringing vast numbers of devices into their IT infrastructure and networks. Moreover, these devices are not only smartphones, wearables and tablets because the ...

Read more...
Reliable gas production
September 2019, Siemens Digital Industries , IT in Manufacturing
Energy supplier uses Siemens technology for optimum information exchange.

Read more...
Automotive supplier relies on Siemens PLM solution
September 2019, Siemens Digital Industries , IT in Manufacturing
Küster Automotive is an internationally active family-run company and a part of Küster Holding. A full-service supplier, Küster manufactures components for the automotive industry. For its production ...

Read more...
Top tips to help you implement 4IR projects that deliver value
September 2019 , Editor's Choice, IT in Manufacturing
In the just over 10 years I have spent working on IT projects in the manufacturing space, the amount of new fads and IT jargon that has to be adopted has reached the heavens, and ascended into other realms. ...

Read more...
Digitisation requires new skills
September 2019, Schneider Electric South Africa , IT in Manufacturing
Smart grid investments by municipal and public power utilities typically focus on electric distribution and customer systems. The expected benefits include lower costs, better customer service and more ...

Read more...
Industry 4.0: Manufacturing Executing Systems
September 2019, S4 Integration , IT in Manufacturing
Industry 4.0 is set to lead the way for digitisation of manufacturing processes. Manufacturing Executing Systems (MES) are a critical component of Industry 4.0 as they act as an enabler for end-to-end ...

Read more...
Intelligent wireless connectivity
September 2019, RJ Connect , Industrial Wireless
The ultimate goal of most industrial automation applications is to obtain actionable insights from data sources for more precise decision-making. To achieve this, businesses need to make their field data ...

Read more...