classic | mobile
 

Search...

SA Instrumentation & Control Buyers' Guide

 

Digitalisation in coal gasification improves efficiency
September 2017, System Integration & Control Systems Design


Sedin Engineering is China’s largest technology supplier to the coal industry. When a crushed coal pressurised gasification reactor needed to be designed for Henan Yima Coal, the company decided to explore a new avenue. Sedin worked in partnership with Siemens to develop the entire plant, harnessing intelligent manufacturing principles by adopting an ‘Integrated Engineering to Integrated Operation’ approach. In the long term, Sedin plans to optimise the plant concepts still further to improve operational efficiency and product quality for the customer in cooperation with Siemens and its solutions for the process industry – including a digital twin of the planned facility. Benefits for the customer include trouble-free commissioning and simplified plant management.

The smart, economical manufacture of customised products has long since become standard practice in the discrete manufacturing sector. Due to the complexity of the continuous processes, flexible production has proven more of a challenge in the process industries. However, when tasked with the design of a crushed-coal pressurised gasification reactor for Henan as part of a complete factory redevelopment project, Sedin was not willing to settle for a standard solution. Sedin chose Siemens as its partner to develop the digitalisation solution for the factory, aiming to increase its efficiency, to reduce cost and to achieve the best possible environmental balance.

End-to-end design boosts efficiency

As part of its cooperative involvement in developing the Henan factory, Siemens supplied its Comos engineering software, the Walkinside virtual reality platform and the Simatic PCS 7 process control system. Added to these were the Simit process simulation system and XHQ, the operational intelligence software for the processing and display of production data. Using Comos, Sedin was able to integrate the engineering process data, resulting in an end-to-end factory design. The level of detail and amount of data Comos provided allowed Sedin to increase design efficiency by 20 percent. The bidirectional data exchange between Comos and PCS 7 ensures that the design data and automation system always remain consistent. One of the benefits is that engineers are able to use the design data directly for engineering the corresponding process control solution, eliminating the need for manual data handling. This approach helped reduce system configur-ation time by around 25%. Data exchange between the systems also simplifies maintenance.

Realistic simulation

Using the simulation software Simit, Sedin created a virtual twin of the plant. This simplified processes such as commissioning of the actual plant, as it enabled Sedin to perform a virtual commissioning process and to identify and work around potential faults beforehand. Simit also supports operator training, as it can be used for workshops before and during commissioning. With the Comos Walkinside virtual reality platform, a 3D model of the plant is also made available which allows users to move around virtually and practice various scenarios such as emergency drills.

Big plans

Using the Siemens XHQ solution, Sedin is able to track the status of different gasifiers and to monitor and optimise their performance from any location. The platform permits smart plant operation by aggregating, reviewing and analysing data from a range of different sources. XHQ provides plant operators with a solid base of data on plant status, allowing plant managers to make rapid, real-time decisions – for instance on how to maximise possible optimisation potential.

Zhang Qinggeng, the general manager of Sedin, is delighted with the results of the partnership to date: “Our goal is to help our customers further increase engineering and operation efficiency, reduce operation costs, and improve product quality. Forging a strategic cooperation with Siemens is the first step we have taken towards achieving those objectives.”

For more information contact Jennifer Naidoo, Siemens Digital Factory and Process Industries and Drives, +27 (0)11 652 2795, jennifer.naidoo@siemens.com, www.siemens.co.za


Credit(s)
Supplied By: Siemens Digital Factory & Process Ind. & Drives
Tel: +27 11 652 2000
Fax:
Email: info.za@siemens.com
www: www.siemens.co.za
Share via email     Share via LinkedIn   Print this page

Further reading:

  • The future is digital
    October 2017, Siemens Digital Factory & Process Ind. & Drives, System Integration & Control Systems Design
    Secure new competitive advantages through greater flexibility, quality and energy efficiency.
  • Integrated automation system ­optimises wire binding
    October 2017, Beckhoff Automation, System Integration & Control Systems Design
    PC-based control and drive technology for fully automated paper and print processing.
  • Endress+Hauser ready for the IIoT
    October 2017, Endress+Hauser, System Integration & Control Systems Design
    The industrial Internet has gained traction in the mining industry, but what is really behind it?
  • Water crisis puts plant operating efficiencies under pressure
    October 2017, Schneider Electric South Africa, System Integration & Control Systems Design
    As South Africa’s water resources dwindle under endemic drought and rapid urbanisation, it is imperative that water efficiency be achieved in the plants and processes that deliver drinking water, as well ...
  • Digital indicator for process monitoring applications
    October 2017, Loadtech Loadcells, System Integration & Control Systems Design
    The LT1200 panel mount process indicator is a precision digital indicator for interfacing to and measuring most process variables. The LT1200 is capable of measuring and processing variables such as mA, ...
  • Shorter dead times using Sirius motor starters
    October 2017, Siemens Digital Factory & Process Ind. & Drives, Motion Control & Drives
    Siemens has optimised its Sirius product portfolio for efficient industrial controls by reducing the dead time of its 3RM1 failsafe hybrid motor starter. The reduced dead time of 200 down from 500 ms ...
  • Pneumatics or electrics
    September 2017, Festo, System Integration & Control Systems Design
    Important points to bear in mind when it comes to choosing the right technology.
  • Designing packaging machines with PC-based control and XTS
    September 2017, Beckhoff Automation, System Integration & Control Systems Design
    Flexibility, efficiency and sustainable use of resources are the core points that designers and users of packaging machines are currently focusing on in light of Industrie 4.0 and changing customer needs.
  • Siemens and AES join forces to create Fluence, a new energy storage company
    September 2017, Siemens Digital Factory & Process Ind. & Drives, News
    Siemens and the AES Corporation have announced their agreement to form a new global energy storage technology and services company under the name Fluence. The joint venture will bring together AES’ ten ...
  • Changing perspectives in automation with the launch of Siemens Simatic PCS 7 V9.0
    September 2017, Siemens Digital Factory & Process Ind. & Drives, News
    Plants in the process industry have to satisfy increasingly tougher demands in terms of flexibility, scalability, availability and security, while still offering sustainability and protection of the investment. ...
  • FPT and Siemens partner in MindSphere IoT operating system
    September 2017, Siemens Digital Factory & Process Ind. & Drives, News
    FPT Corporation and Siemens have announced the signing of the Memorandum of Understanding, upon which the two companies will collaborate in utilising and implementing MindSphere, the cloud-based, open ...
  • IWLAN infrastructure ensures communication in hot rolling mill
    September 2017, Siemens Digital Factory & Process Ind. & Drives, Industrial Wireless
    A Vietnamese steel group is building an integrated steel plant south of Hanoi, the largest new construction in the steel industry. The hardware and software required for warehouse management and material ...

 
 
         
Contact:
Technews Publishing (Pty) Ltd
1st Floor, Stabilitas House
265 Kent Ave, Randburg, 2194
South Africa
Publications by Technews
Dataweek Electronics & Communications Technology
Electronic Buyers Guide (EBG)

Hi-Tech Security Solutions
Hi-Tech Security Business Directory

Motion Control in Southern Africa
Motion Control Buyers’ Guide (MCBG)

South African Instrumentation & Control
South African Instrumentation & Control Buyers’ Guide (IBG)
Other
Terms & conditions of use, including privacy policy
PAIA Manual





 

         
    classic | mobile

Copyright © Technews Publishing (Pty) Ltd. All rights reserved.