SA Instrumentation & Control - Control Loop

Control Loop

Case History 191: The weakest link.
March 2024, Michael Brown Control Engineering, Valves, Actuators & Pump Control
Which is the weakest link in a control loop? The answer, without any doubt is that, in most cases, the final control element is the weakest link.

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Loop signatures 19: Noise – nuisance or enemy?
August 2023, Michael Brown Control Engineering, Editor's Choice, Fieldbus & Industrial Networking
This Loop Signature series of articles would not be complete without sections on the problems of noise and filtering, which are two of the most misunderstood areas in process control.

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Loop Signatures 11: Digital controllers – Part 3: The P term.
April 2022, Michael Brown Control Engineering, Editor's Choice
In the real world of industrial process control, P-only control should be used only on processes that are tuned with a large P gain value.

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Control loop: Case History 181 - Understand the basics of the components in the loop
March 2022, Michael Brown Control Engineering, Editor's Choice, System Integration & Control Systems Design
To my amazement I find that people seem to think that because these days we are using ‘smart’ transmitters, the basic rules can be ignored.

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Loop Signatures 10: Digital controllers – Part 2: Testing controller operation
February 2022, Michael Brown Control Engineering, Editor's Choice
There is a commonly held belief in control circles that all PID controllers are similar and relatively simple. This is a dangerous fallacy.

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Control loop: Case History 180 - Fuel gas pressure control problem
November 2021, Michael Brown Control Engineering, Editor's Choice
The problem with the pressure control was that it seemed to work intermittently and seldom got to setpoint, resulting in large and unacceptable variance on the control.

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Control loop: Case History 179 - Some unusual measurement and control problems
September 2021, Michael Brown Control Engineering, Editor's Choice
The example given in this article illustrates some mistakes made by the system integrators and control engineers at a metals extraction plant that used a well-known make of PLC and scada for its controls.

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Loop Signatures 8: Final control elements – Part 4: the infamous stick-slip cycle
August 2021, Michael Brown Control Engineering, Editor's Choice
An inherent phenomenon occurring in most control valves that few people are aware of is ‘stick-slip’.

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Control loop: Case History 178 - An over-filtered hydrogen flow loop
July 2021, Michael Brown Control Engineering, Editor's Choice
A good example that shows how lack of knowledge of the practicalities of control can result in terrible control characteristics.

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Loop Signatures 7: Final control elements – Part 3 hysteresis and deadband
June 2021, Michael Brown Control Engineering, Editor's Choice
Some of the biggest problems associated with the final control element are hysteresis and backlash.

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Loop Signatures 1: Introduction to the Loop Problem Signatures series
May 2020, Michael Brown Control Engineering, Editor's Choice
Over the years I have had many requests to write a book giving more detailed explanations of some of the problems I have encountered in my work on practical loop optimisation. I am by nature and inclination ...

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Control loop: Case History 177 - Valves, valves, valves!
May 2021, Michael Brown Control Engineering, Editor's Choice
75-85% of all industrial control loop problems are caused by valve issues.

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Loop Signatures 6: Final control elements – Part 2: characteristics.
April 2021, Michael Brown Control Engineering, Editor's Choice
Feedback theory generally assumes that the process has a linear transfer function, which means that equal changes on the input will result in equal changes on the output.

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Control Loop: Case History 176 - The importance of programming PLC control modules correctly.
March 2021, Michael Brown Control Engineering, Editor's Choice
Every time I work on a plant that is using a PLC and scada system for feedback control, I always first do a test on a controller module to ensure that the controllers have been configured correctly.

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