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| www: | www.controlloop.co.za |
| more information about Michael Brown Control Engineering |
In the real world of industrial process control, P-only control should be used only on processes that are tuned with a large P gain value.
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To my amazement I find that people seem to think that because these days we are using ‘smart’ transmitters, the basic rules can be ignored.
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There is a commonly held belief in control circles that all PID controllers are similar and relatively simple. This is a dangerous fallacy.
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The problem with the pressure control was that it seemed to work intermittently and seldom got to setpoint, resulting in large and unacceptable variance on the control.
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There is a commonly held belief in control circles that all PID controllers are similar and relatively simple. This is a dangerous fallacy.
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The example given in this article illustrates some mistakes made by the system integrators and control engineers at a metals extraction plant that used a well-known make of PLC and scada for its controls.
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An inherent phenomenon occurring in most control valves that few people are aware of is ‘stick-slip’.
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A good example that shows how lack of knowledge of the practicalities of control can result in terrible control characteristics.
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Over the years I have had many requests to write a book giving more detailed explanations of some of the problems I have encountered in my work on practical loop optimisation. I am by nature and inclination
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Some of the biggest problems associated with the final control element are hysteresis and backlash.
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75-85% of all industrial control loop problems are caused by valve issues.
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Feedback theory generally assumes that the process has a linear transfer function, which means that equal changes on the input will result in equal changes on the output.
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