Motion Control & Drives


Yaskawa’s vision for South Africa’s industrial future

January 2024 Motion Control & Drives


Andrew Crackett, managing director, Yaskawa Southern Africa.

As Industry 4.0 revolutionises multiple industries and sectors the world over, we find ourselves at the precipice of a transformative era, with automation and robotics technologies breaking new ground on an almost day-to-day basis. Yaskawa, a global leader in automation and robotics, envisions a future where South Africa is at the forefront of Industry 4.0. We believe in a future where our industries are not just competitive on a global scale, but are pioneering the next frontier of technological advancement. Our commitment to innovation and technological progress is unwavering, and it’s not just about embracing change, it’s about driving it.

The impact on South African industries

The adoption of Industry 4.0 principles is essential for South African industries to remain competitive and relevant on the world stage. Although Industry 4.0 adoption in South Africa has not been as rapid as the likes of the USA or Europe, the current progress and potential is immense. We also have the upper hand when it comes to the natural resources on our doorstep.

There is no specific industry in South Africa that stands out, from my experience. Most of our customers are showing an interest and have implemented Industry 4.0 on some level. In a global economy where innovation and efficiency are paramount, businesses that fail to embrace automation, data analytics and smart technologies will find themselves at a severe disadvantage.

The benefits of Industry 4.0 are manifold. Increased automation enhances productivity, reduces operational costs and improves the quality and consistency of products. The ability to collect and analyse data in real time enables smarter decision making and predictive maintenance. Moreover, the integration of artificial intelligence and robotics elevates the possibilities for customisation, precision and adaptability.

South Africa is a country with a rich industrial history and immense potential. To harness this potential, we must reframe our approach to industrialisation. We must move away from outdated models and adopt the principles of Industry 4.0 to secure our place in the global economy. I firmly believe in this vision. At Yaskawa we try to understand our customer’s needs. Our experienced staff has the ability to recommend custom solutions to meet customer’s requirements and problem areas.

The role of robotics and automation

Robotics and automation are at the heart of Industry 4.0. South African industries can leverage these technologies to achieve greater efficiency, consistency and scalability in their operations. Robots are not here to replace humans but to enhance our capabilities. In manufacturing, robots can handle repetitive, dangerous or physically demanding tasks, allowing human workers to focus on higher value activities like problem solving and creativity. They can work in environments that are hazardous to humans, thus ensuring safety, while increasing productivity.

Automation technologies, integrated with AI, are enabling autonomous operations and predictive maintenance. This proactive approach reduces downtime and minimises the risk of costly breakdowns. With the help of advanced sensors and data analytics, South African industries can optimise their processes and resources.

The inspirational aspect of this is clear: South Africa has the potential to become a hub for innovative robotics and automation solutions. We can design, develop and implement cutting-edge technologies tailored to our unique industrial landscape. This not only opens up new avenues for job creation and economic growth, but also positions us as pioneers in the global arena. Some of the companies that have seen great success in implementing robotics solutions are Toyota South Africa, Brink Towing Systems, L&J; Tooling, Premier Foods, and Tiger Brands. Each industry has unique outcomes, but in general the major advantages are repeatability and throughput.

Sustainability

Robotics and automation are instrumental in fostering sustainability within the framework of Industry 4.0. These technologies enhance sustainability by improving energy efficiency, conserving resources, reducing emissions, minimising waste and optimising production processes. They contribute to the production of more durable, longer-lasting products, and facilitate resource-efficient agriculture. Furthermore, automation aids in the maintenance of renewable energy sources, facilitates the development of smart grids, and enables effective environmental monitoring. Notably, automation also promotes labour efficiency, which aligns with the principles of social sustainability. In essence, the integration of robotics and automation in Industry 4.0 plays a pivotal role in driving environmentally-responsible and resource-efficient industrial practices. As our products evolve, they become more and more energy efficient. So for the same output, fewer resources are required. This definitely has an impact on our carbon footprint, which in turn justifies part of our existence.

Embracing Industry 4.0: A call to action

We stand at a pivotal moment in history, where the decisions we make today will shape the future of our industries. South African business leaders, industry professionals, and individuals with a vested interest in technological progress must recognise the urgency of embracing Industry 4.0. The transition will not be without its challenges. It requires investment, adaptation and a willingness to learn and evolve. However, the long-term benefits far outweigh the initial hurdles. The ability to remain competitive, create new opportunities, and lead the way in technological advancements is within our grasp.

The journey towards Industry 4.0 is not one to undertake alone. Collaboration, knowledge sharing and a commitment to innovation will be key drivers of success. South Africa is brimming with talent, potential and creativity. The time is ripe to harness these strengths and lead the charge into a future, where we set the standards for the global industry. With AI on everyone’s lips, I believe that automation systems and robotic solutions will become ever more intelligent. I believe that vision systems will become an integral part of how we operate, not only for production purposes but for traceability as well. The era of Industry 4.0 represents not just a shift in technology but a transformation of our industrial mindset. It’s a shift from complacency to innovation, from lagging behind to leading the way. Yaskawa Southern Africa is dedicated to empowering South African industries to embrace the opportunities presented by Industry 4.0 fully.

The future is bright, and it is ours to shape. South Africa has the potential to be a beacon of innovation in the world of Industry 4.0. We must stand united in our commitment to technological progress, to a future where our industries thrive, and to a society where our people flourish. The journey may be challenging, but the rewards are boundless. Together, we can unlock South Africa’s industrial future and inspire the world with our achievements.

For more information contact Yaskawa Southern Africa, +27 11 608 3182, [email protected], www.yaskawa.za.com




Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Quality gearboxes for irrigation
SEW-Eurodrive Editor's Choice Motion Control & Drives
SEW-EURODRIVE is offering a complete gear solution for centre pivot irrigation systems as an original equipment manufacturer (OEM) closer to South Africa’s farming sector.

Read more...
Improving safety and belt life
Bearing Man Group t/a BMG Motion Control & Drives
BMG’s Power Transmission division has the solution to avoid dangers during installation and maintenance procedures in many industries. An easy to operate rotation device from Gates enhances safety for operators during installation and maintenance processes.

Read more...
More movement on the market
Motion Control & Drives
If you want to move something, you have to be able to control the movement. When positioning in the nanometre range everything matters and requires high performance motion control. Six years ago, Aerotech therefore set itself the goal of revolutionising the market for precision motion and machine control systems.

Read more...
Highly customisable robotic hand
Motion Control & Drives
NSK and the German Aerospace Centre are developing a robotic hand system that will help automate manual tasks. The concept centres on a customisable robot hand comprising individually configurable finger modules, an industry first.

Read more...
Electrically-operated diaphragm pumping solutions
Bearing Man Group t/a BMG Motion Control & Drives
BMG has extended its range of Ingersoll Rand ARO fluid handling products to include the new EVO series electric diaphragm pumps, designed to enhance energy efficiency and improve fluid handling productivity.

Read more...
Surface drill rigs for Navachab in Namibia
Motion Control & Drives
Epiroc South Africa recently delivered five of six FlexiROC drilling machines to key customer, Navachab Gold Mine.

Read more...
Grease degradation diagnosis technology
Motion Control & Drives
NSK is developing a world-first: a high-accuracy way of rapidly and accurately diagnosing the remaining life of lubricant grease. The company will provide the solution as a mobile app, enabling users to perform the onsite analysis of lubricant condition in bearings and linear motion systems.

Read more...
New compact VFDs with higher power ratings
Motion Control & Drives
Invertek Drives has revealed the extension of its industry-leading Optidrive Coolvert variable frequency drive with the launch of two new compact frame sizes with higher power ratings.

Read more...
Asset reliability care field dominated by WearCheck
Wearcheck Motion Control & Drives
Condition monitoring specialist, WearCheck has solidified its position as a leading player in the asset reliability care sector.

Read more...
Revolutionising manufacturing: the impact of machine learning in robotics
Motion Control & Drives
The integration of machine learning (ML) into robotics has the potential to revolutionise many industries, in particular the manufacturing sector. Yaskawa South Africa is at the forefront of embracing this transformative technology to optimise innovation and propel the manufacturing industry forward.

Read more...