Over 800 AC drives in Heathrow Terminal 5
March 2010
Motion Control & Drives
More than 800 Vacon AC drives are being used to control pumps and fans for the heating, ventilation and airconditioning system (HVAC) via Ethernet, connected directly to the building management system (BMS) at London’s Heathrow Airport Terminal 5 (T5).
Terminal 5, the most modern air terminal in Europe that opened in March 2008, will serve 30 million passengers a year – around the clock and in all weather conditions. Effective, adjustable and reliable airconditioning is a must; T5 is designed to give maximum passenger comfort and to provide a pleasant working environment for the staff. The Vacon AC drives are essential for maintaining acceptable air quality and environmental conditions throughout the site.
Vacon AC drives are equipped with an Ethernet communication board that is integrated into the drive and does not require any additional power supply. This inbuilt option card makes available full information for control, monitoring and fault diagnostics with reset
Energy saving benefits enable short payback time
Vacon AC drives in the power range of 0,75–400 kW control the pumps and fans for the heating, ventilation and airconditioning plant that forms the core of the environmental management system for T5. The Vacon AC drives have been installed throughout the terminal complex. They adjust the speed of the pumps and fans that control conditions within the building, creating and maintaining a comfortable environment for all Terminal 5 customers and staff. By matching output to demand, the Vacon AC drives are highly energy efficient, resulting in a short payback time, in some cases less than a year.
Easily integrated via Ethernet
All the drives are in an IP54 enclosure and are compact, enabling a cost-efficient installation. Integration with other systems is also easy. At T5, control of the Vacon AC drives is via a direct Ethernet connection to the BMS, so they can be precisely controlled and monitored. Vacon AC drives are modular in design and, for the T5, one of the key factors in the choice of Vacon’s equipment was the commonality in the product range. The control platform is the same for all the drives across the entire power range.
Complying with EMC requirements
Issues of prime importance at T5 are emissions and immunity to radio frequency disturbance: electrical equipment must not interfere with other equipment. The Vacon AC drives comply with the latest electromagnetic compatibility (EMC) requirements. Thanks to their integrated EMC/RFI filters and harmonic chokes, the Vacon drives can be installed in the vicinity of sensitive equipment.
Environmental concern a priority from the start
From the earliest days, the environment was a key issue in designing day-to-day operations at Terminal 5, working to reduce exhaust emissions, noise and the impact on the environment.
The use of AC drives helps meet these goals in many ways. In addition to energy savings, benefits include easy communication via Ethernet, reduced cabling and installation costs, greater flexibility and higher efficiency. Speed control also reduces the level of noise in the electrical room which is caused especially by the fans. The lower noise level improves comfort and makes T5 a more pleasant environment for passengers and staff.
For more information contact Rob Hare, CHI Control Components, +27 (0)11 824 7400, [email protected], www.chicontrol.co.za
Further reading:
Mammoet completes major bridge replacement at Amsterdam Centraal Station
Motion Control & Drives
Mammoet completes the second of five major bridge replacements at Amsterdam Centraal Station, transporting steel deck sections by water to keep the station open throughout the works.
Read more...
ndustry expertise drives SEW-EURODRIVE’s Electra Mining Africa presence
Motion Control & Drives
SEW-EURODRIVE will showcase industry-specific drive technology, modernisation services and expanded aftermarket support at Electra Mining Africa 2026, with a focus on lifecycle support and operational optimisation.
Read more...
Next-generation motor management solution
Schneider Electric South Africa
Motion Control & Drives
Schneider Electric has launched its TeSys Tera motor management solution in the West African market, combining advanced motor protection, digital connectivity and real-time diagnostics for manufacturing, mining and water applications.
Read more...
Premium slewing rings from SKF
SKF South Africa
Motion Control & Drives
SKF’s slewing bearing portfolio spans standard and customised designs across a wide range of types and sizes, backed by advanced monitoring, remanufacturing services and application engineering expertise for demanding industrial applications.
Read more...
World’s first fully electric hydrogen fuel cell aircraft engine
Motion Control & Drives
Airbus and MTU Aero Engines are establishing a joint venture to industrialise hydrogen-electric propulsion systems for commercial aviation, combining liquid hydrogen expertise with fuel cell development to support the ZEROe programme’s 2035 target.
Read more...
Monopile handling innovations boost offshore wind farm
Motion Control & Drives
Mammoet’s XXL monopile transport system and new MTC 1600 terminal crane are helping offshore wind developers safely marshal and install ever larger monopile foundations, as demonstrated on Van Oord’s Baltic Power project.
Read more...
Automation without the mega factory
Yaskawa Southern Africa
Motion Control & Drives
Mid-sized South African manufacturers are turning to targeted, low-risk automation to solve specific bottlenecks rather than chasing full factory transformation, helped by retrofit-friendly robotics and advanced simulation software.
Read more...
Duplex worm gears for precision backlash adjustment
Motion Control & Drives
KHK USA has introduced duplex worm gears that allow precise backlash adjustment through simple axial movement of the worm shaft, eliminating the need for gearbox housing alterations during assembly or maintenance.
Read more...
Choosing the right level of protection in modern automation
Motion Control & Drives
Choosing the right ingress protection rating for a motor or drive is less about maximising the number, and more about understanding what the machine will actually face in operation.
Read more...
Osterwalder launches multi-plate, fully electric powder press
Motion Control & Drives
Osterwalder Technology has launched the MPneo 480, a 480 kN fully electric multi-plate powder press with up to six cross-pressing modules. Designed for hard metals, ceramics and advanced engineered materials, the press supports complex geometries and offers optional
Read more...