Optimised battery cell production with PC-based control
October 2022System Integration & Control Systems Design
When it comes to manufacturing individualised products in a quantity-oriented and space-optimised manner, innovative production concepts are essential. These challenges can be solved efficiently with the XTS and XPlanar intelligent transport systems, as well as with the PC-based control technology from Beckhoff as a whole. Both of these transport systems are ideal for use in applications including battery manufacturing and electric motor production.
The automotive industry is currently undergoing a structural change that is set to take some time to complete, with digitalisation, Industry 4.0, automation and networking all changing the face of production processes and plants. PC- and EtherCAT-based control technology from Beckhoff uses industry and IT standards and components for cloud communication and big data, making it ideal for implementing these concepts.
The challenges and opportunities here are manifold, and cover not only the vehicles themselves, but to a large extent also the production plants in the field of e-mobility. As Jörg Rottkord, automotive industry manager at Beckhoff describes it, “Beckhoff supplies all the key control elements for the production and assembly of typical automotive components. In addition to body construction, material flow and painting, this notably applies to the areas of powertrain and battery cell production. In particular, the focus on alternative drive types such as e-mobility and fuel cell technology is generating immense market demand for our components and solutions.
“In addition to production, this also includes the measurement and testing functions of the components produced. Examples of this are the ageing test and analysis for battery cells after their production. The entire functionality of the Beckhoff modular automation toolkit is typically used, from a wide range of CPU variants and modules for EtherCAT-based data acquisition to the functional safety of the production machines and plants. It also includes automated versioning of application code, and tool chains for continuous application improvement of the TwinCAT control algorithms in use. The consistent use of Beckhoff control technology increases production capacity, product quality and, above all, scalability for possible future expansions of production facilities. This is an approach that more and more innovative automotive companies are taking.”
PC-based control in the plastics industry Beckhoff Automation
Fieldbus & Industrial Networking
Nissei Plastic, an injection moulding machine manufacturer based in Japan is implementing a worldwide tend towards open automation systems from experienced specialists using PC and EtherCAT-based control technology from Beckhoff.
Read more...PC-based control for flat wire motors for electric vehicles Beckhoff Automation
Editor's Choice Motion Control & Drives
Special machine manufacturer, ruhlamat Huarui Automation Technologies has unveiled the second generation of its mass production line for flexible stators with bar winding (pins). This enables an extremely short production cycle and line changeover times, supported by PC- and EtherCAT-based control technology from Beckhoff.
Read more...Project & industry
System Integration & Control Systems Design Project and Industry
This project involved delivering a complete electrical, instrumentation, and automation solution for a new OEM drum-twister machine, replacing an ageing unit in a major cabling production ...
Read more...PC-based control optimises robotic parts handling on plastics machinery Beckhoff Automation
Editor's Choice Fieldbus & Industrial Networking
NEO is a cartesian robot developed by INAUTOM Robótica in Portugal for parts removal on plastics machinery. Its aim is to increase system productivity. NAUTOM Robótica has entered into a strategic partnership with Bresimar Automação to increase the working speed of the cartesian robots using advanced control and motion solutions from Beckhoff. The result is a comprehensive, future-proof automation solution for its entire family of cartesian robots.
Read more...PC-based control for flat wire motors for electric vehicles Beckhoff Automation
Fieldbus & Industrial Networking
Special machine manufacturer, ruhlamat Huarui Automation Technologies unveiled the second generation of its mass production line for flexible stators with bar winding. This enables extremely short production cycle and line changeover times, supported by PC- and EtherCAT-based control technology from Beckhoff.
Read more...Hans Beckhoff receives German Mechanical Engineering Award Beckhoff Automation
News
Hans Beckhoff has received the 2025 German Mechanical Engineering Award. This prestigious award honours entrepreneurs who have set standards in machine and system engineering, driven innovation, and taken on social responsibility.
Read more...Intuitive CNC HMIs with simulation functionality Beckhoff Automation
SCADA/HMI
The TwinCAT 3 automation software from Beckhoff offers two new function libraries for CNC-specific user interfaces. These were used to create an advanced, intuitive HMI application specifically for CNC purposes and to simulate part machining using real-time data.
Read more...It’s a risky business not to challenge standard language
System Integration & Control Systems Design
On the surface, contracts all look alike. Once you’ve seen one, you’ve seen them all, or so it seems. Maybe so, but hidden within the standard language can be language that shifts the other party’s risk to you.
Read more...PC-based control technology in additive manufacturing Beckhoff Automation
Editor's Choice Fieldbus & Industrial Networking
As an open control platform, PC-based control supports different engineering approaches, including low-code programming. The machine builder, Additive Industries uses this to create the code for the TwinCAT runtime of its 3D printers.
While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.
printer friendly version