Mining industry upgrade: From ageing systems to maximum capacity
September 2025System Integration & Control Systems Design
Iritron recently undertook a major upgrade in the mining sector, focusing on washing and screening plants, jigs, thickeners, tailings, water systems, conveyors and reclaimers.
The goal was twofold: to upgrade ageing equipment to the latest technologies and to ensure that all systems met current legal and compliance standards. This included significant enhancements to scada and PLC equipment, as well as upgrades to the entire network infrastructure.
The challenge: The biggest hurdle lay in the end user's commitment to replace and upgrade equipment that was still functional but ageing. To address this, the team demonstrated the reliability of modern technologies and showed how downtime risks could be dramatically reduced. Importantly, the upgrades were designed with future expansion already in mind.
The solution: By introducing the latest scada software, PLC equipment and advanced engineering standards and tools, Iritron transformed the operation. The result was not only equipment utilisation at maximum capacity, but also refurbished and compliant systems that now align with legislative requirements.
Looking ahead: If there was one lesson from this project, it would be the value of a phased upgrade approach, ensuring smoother transitions and even less disruption to ongoing production.
Why Iritron: What sets Iritron apart is its role as a comprehensive, end-to-end engineering partner. They don’t just provide technology, they understand the client’s business and challenges, and deliver solutions that combine reliability, compliance and long-term vision.
Iritron Achieves Level 1 B-BBEE Status Iritron
News
Iritron has achieved Level 1 B-BBEE Contributor status, up from Level 2 previously. This prestigious verification underscores Iritron’s unwavering commitment to transformation, inclusivity and sustainable empowerment in South Africa.
Read more...PCS Global PCS Global
System Integration & Control Systems Design Project and industry:
PCS Global led a digital infrastructure initiative in a southern African data centre setting, aiming to merge several essential operational systems into one cohesive platform. ...
Read more...Seamless migration from ET 200M to ET 200SP HA for future-ready automation Moore Process Controls
System Integration & Control Systems Design Project and industry:
Moore Process Controls undertook a modernisation initiative spanning the mining, petrochemical, and oil & gas sectors. This project involved upgrading legacy Siemens ET200M I/O ...
Read more...Project & Industry
System Integration & Control Systems Design Project: Upgrading essential automation and SCADA systems at a coal mine. Outcome: A modern, stable automation and SCADA environment with reduced technical debt and easier support, ready for expansion. ...
Read more...Major digital transformation project for Isuzu Motors
System Integration & Control Systems Design
Isuzu Motors South Africa, in partnership with NoMuda and S4 Integration, has kicked off a major two-year digital transformation project to modernise its production environment.
Read more...Iritron’s 25th anniversary golf day unites industry Iritron
News
Iritron marked its 25th anniversary with a standout charity golf day at Centurion Golf Course, drawing a full roster of clients, suppliers and partners to celebrate a legacy of innovation and making a difference.
Read more...Project & industry Abacus Automation
System Integration & Control Systems Design Project and Industry
This project involved delivering a complete electrical, instrumentation, and automation solution for a new OEM drum-twister machine, replacing an ageing unit in a major cabling production ...
While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.
printer friendly version