September 2025System Integration & Control Systems Design
Project outcome
The project successfully extended the crane’s operational life by modernising its drives and upgrading to new technologies, ensuring compliance with today’s service and performance standards.
Biggest challenge and solution
Three major challenges defined this project:
• • Protected proprietary software: The solution was to re-engineer the system to modern standards.
• • A highly optimised crane with redundant safety systems: The re-engineering process had to maintain the same levels of optimisation and safety.
• • Remote location in Africa: With no internet and limited local facilities, the team adapted by working flexibly, taking each day as it came and embracing the environment to get the job done.
Key technologies and tools
The upgrade was powered by Siemens Simocrane Software and DCM Drives, marking a major step forward in crane modernisation.
One thing we’d do differently
The team acknowledges that they underestimated the challenges and would allow more time and budget in future projects of this complexity.
Unique selling point
This is the first time in the world that Simocrane has been implemented on a crane like this.
How certified industrial automation channels become co-creators in the AI era Schneider Electric South Africa
System Integration & Control Systems Design
As industrial automation becomes software-driven and AI-enabled, the role of channel partners is shifting from equipment supply to outcome-based consulting, software integration and lifecycle services that require continuous certification and capability development.
Read more...Why integration defines the next competitive edge in pulp and paper
System Integration & Control Systems Design
ABB’s Arvin Ramjee argues that fragmented automation, assembled from different suppliers at different stages of a plant’s lifecycle has become one of the pulp and paper industry’s most overlooked commercial risks, and that true integration, rather than surface-level connectivity, is what delivers measurable business value.
Read more...Integrated automation enhances water treatment at dairy facility Process Dynamics
System Integration & Control Systems Design
Process Dynamics delivered the electrical, instrumentation, control and automation integration for an advanced water treatment and reverse osmosis system at a major South African dairy processing facility, achieving a 50% reduction in the client’s water utility costs.
Read more...Intelligent process control is reshaping cement production in Africa
System Integration & Control Systems Design
Advanced process control, predictive analytics and automation are helping African cement producers cut energy use and stabilise output as they contend with rising electricity costs and tighter margins.
Read more...Process Dynamics – Integrated Automation for Dairy Water Treatment Process Dynamics
System Integration & Control Systems Design Project and industry
Process Dynamics delivered the electrical, instrumentation, control and automation integration for an advanced water treatment and Reverse Osmosis (RO) system at one of South Africa’s ...
Read more...New SI programme strengthens Schneider Electric’s partner ecosystem Schneider Electric South Africa
System Integration & Control Systems Design
Schneider Electric’s SI Energise 2.0 programme offers system integrators a competency-based framework to develop deeper expertise in EcoStruxure and AVEVA software, enabling them to deliver full-lifecycle industrial automation solutions.
Read more...AI and smart solutions for underground proximity detection systems
System Integration & Control Systems Design
Booyco Electronics explains why fitting proximity detection systems underground is far more complex than installing sensors, and how integration, data and intelligent analytics are helping mines manage the challenge.
Read more...Why cloud-ready BMS is reshaping building operations Schneider Electric South Africa
System Integration & Control Systems Design
Smart sensors and non-contact radar are reshaping industrial measurement, feeding connected platforms that predict failures before they happen.
While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.