System Integration & Control Systems Design


Increasing the value of automation for wastewater projects

October 2016 System Integration & Control Systems Design

In an uncertain economic environment, water and wastewater plants strive to be efficient, cost-effective and reliable. Every facility needs to maximise its performance and availability. For the economic operation of a wastewater plant, all of the various units must function together through optimally coordinated interfaces and automation systems.

Neglected or poorly performing water treatment systems can significantly reduce plant efficiency and reliability, increase chemical and energy costs, and trigger regulatory non-compliance. Too often, however, these systems suffer from a lack of adequate monitoring and control capabilities.

This white paper discusses the use of modern automation technology to support wastewater projects at industrial and municipal sites worldwide. It describes the latest innovative strategies for automating water treatment units and other equipment assets in both new and existing facilities.

Background

Wastewater treatment is an important function that affects all of us: it is vital to keep our living environment hygienic and healthy, our watercourses clean, and our manufacturing facilities compliant with regulatory standards. Behind the scene, the wastewater treatment process combines microbiology and chemistry with mechanical engineering, instrumentation and automation techniques that offer high performance in a progressive way.

Waste treatment facilities face a number of trends that are having a broad impact on operations, maintenance and capital expenditures, including increasing labour, energy, and chemical costs. Advanced process control is a tool that can help to minimise the impact of many of these trends. Automation of wastewater plants, where facilities run unattended for some period of time, is an essential element of a cost saving strategy. However, many plants have not implemented complete automation yet for a variety of reasons.

For those responsible for water treatment operations, the old rules governing automation technology investments no longer apply. Simply buying yesterday’s solutions (often, the least expensive equipment) is not the answer to progress. New approaches to process control have seized the day. Modern automation systems make it possible to measure, calculate, estimate and monitor process efficiency, direct costs, lifetime costs, emissions – and all the interdependencies between them. They enable the plant to optimise and control its operations correspondingly.

The growing importance of automation requires project leaders to make a number of decisions. How can state-of-the-art control solutions improve the use of people and the structuring of work processes? What are the emerging technologies, and how do you lay the best foundation to support plant operations in the future while optimising processes today?

In order to ensure greater value and a lower cost-of-ownership from automation technology investments, Honeywell Process Solutions has committed to providing solutions its customers can 'start with, live with, and grow with.' This approach is particularly applicable to end users in the water/wastewater industry, who are increasingly concerned about the long-term costs of maintaining their control systems assets.

This strategy enables plant owners to make smaller, incremental automation investments while at the same time moving to a next-generation automation system. Through the company’s “continuous technology evolution” policy, it provides the flexibility to deploy updated products, features, and functions with minimal risk to existing system investments.

Readers interested in taking the long-term view of the benefits of process automation in wastewater applications, which considers the overall value from technology investments, can download the full white paper at http://instrumentation.co.za/+J1426

For more information contact John Moodie, Universal Measurement & Control, +27 (0)12 665 4156, [email protected], www.universalmc.co.za



Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Turning system integrators into trusted technology partners
Schneider Electric South Africa IT in Manufacturing System Integration & Control Systems Design
Schneider Electric’s Alliance Partner Programme is repositioning system integrators from hardware suppliers into lifecycle-value partners. Oriel Soupen explains the competency framework, certification model and real-world results that are already helping African system integrators win higher-value, longer-term engagements.

Read more...
When digital twins move from concept to critical tool
IT in Manufacturing System Integration & Control Systems Design Maintenance, Test & Measurement, Calibration
Digital twins are moving out of the lab and onto the mine, the factory floor and the transport network where they predict failures before they happen. Amritesh Anand looks at where they earn their keep, the data and integration work behind them, and the security questions every organisation should ask before switching one on.

Read more...
Best practices for managing the MRO supply chain in Africa
RS South Africa System Integration & Control Systems Design
RS South Africa outlines how strong data governance and digital tools can turn maintenance, repair and operations procurement into a strategic advantage across Africa.

Read more...
Containerised Solar Solution Accelerates Delivery of Riverside 3 MW Power Plant
Proconics System Integration & Control Systems Design
Proconics was engaged by NewFields to deliver the electrical integration solution for the Riverside 3 MW Solar Power Plant in Zimbabwe. The project required a compact, modular approach that could simplify deployment, minimise site works, and support rapid commissioning in a remote location.

Read more...
Modern Energy Metering Solution Enhances Reliability and Reporting for Major Power Utility
SAM Systems Automation & Management System Integration & Control Systems Design
This project involved the implementation of a modern energy metering system for a major power utility operating within the industrial automation and energy management sector. The objective was to improve the reliability, accessibility, and accuracy of energy data while simplifying infrastructure and reducing system complexity.

Read more...
PCS Global
PCS Global System Integration & Control Systems Design
PCS Global led a digital infrastructure initiative in a southern African data centre setting, aiming to merge several essential operational systems into one cohesive platform. The objective was to break down silos, enable real-time decisions, and ensure seamless operation in a mission-critical environment.

Read more...
Seamless migration from ET 200M to ET 200SP HA for future-ready automation
Moore Process Controls System Integration & Control Systems Design
Moore Process Controls undertook a modernisation initiative spanning the mining, petrochemical, and oil & gas sectors. This project involved upgrading legacy Siemens ET200M I/O systems to the advanced ET200SP HA platform.

Read more...
Proconics Modernises Refinery Tank Automation with Compliance-Focused, Brownfield Upgrades
Proconics System Integration & Control Systems Design
Project & Industry Proconics was engaged to modernise automation and SCADA systems across a refinery tank farm. The project involved complex brownfield integration, aligning new automation with existing ...

Read more...
Project & Industry
System Integration & Control Systems Design
Project: Upgrading essential automation and SCADA systems at a coal mine.    Outcome: A modern, stable automation and SCADA environment with reduced technical debt and easier support, ready for expansion. ...

Read more...
Major digital transformation project for Isuzu Motors
System Integration & Control Systems Design
Isuzu Motors South Africa, in partnership with NoMuda and S4 Integration, has kicked off a major two-year digital transformation project to modernise its production environment.

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved