In large-scale machine production, expenditure for replicating designed controller configurations is a significant cost factor. While traditional control cabinet wiring offers maximum flexibility and extendibility, this is not required when manufacturing hundreds of essentially identical machines. On the contrary, the manual wiring of mass-produced machines is a common source of errors and causes high labour costs.
The new EtherCAT plug-in modules introduce an efficient wiring solution into the series production of machines. In combination with industrially manufactured cable harnesses, the signal distribution board – a circuit board specially designed by the user or by Beckhoff – distributes signals and power supply between the EtherCAT plug-in modules and the machine. The unit costs are lowered through the automated production of circuit boards and cable harnesses. The risk of incorrect wiring is reduced to a minimum, since the EtherCAT plug-in modules and the plug connectors of the cable harnesses offer coding options.
The entire range of functions from the Beckhoff I/O portfolio, including functional safety solutions, can be implemented in an extremely compact form factor with the EJ series. Thanks to board level plug-and-play, a nearly limitless combination of options can be selected and plugged in as needed. In addition, the EtherCAT plug-in module system is simple to maintain because it leverages standard, globally-accepted industrial Ethernet technologies.
Loop signature Part 2-6
PLCs, DCSs & Controllers
This instalment of the Loop Signature series introduces frequency plot theory as a foundation for understanding process dynamics, explaining Bode plots, dynamic gain, phase lag and their relationship to control loop tuning.
Read more...XPlanar aids innovation in laser processing Beckhoff Automation
Editor's Choice Motion Control & Drives
Aalborg University is among the first in the world to test Beckhoff’s XPlanar intelligent transport system in advanced laser processes, achieving micrometer-precise workpiece positioning and dramatically shorter lead times compared with traditional tool-based manufacturing.
Read more...The rise of software-defined brownfield automation Schneider Electric South Africa
PLCs, DCSs & Controllers
Schneider Electric’s EcoStruxure Automation Expert is enabling brownfield operators to modernise incrementally, decoupling control logic from hardware to bridge legacy equipment and future-ready operations without disrupting production.
Read more...Upgrading alarm systems for critical industries Omniflex Remote Monitoring Specialists
PLCs, DCSs & Controllers
Omniflex’s OMNI16R alarm annunciator platform provides a direct replacement for legacy CSA systems such as MPAS 90 and SA9100, enabling operators in oil and gas, nuclear and power generation to modernise alarm infrastructure without sacrificing the clarity required for safe operations.
Read more...XPlanar aids innovation in laser processing Beckhoff Automation
Fieldbus & Industrial Networking
Aalborg University is among the first in the world to test Beckhoff’s XPlanar intelligent transport system in advanced laser processes, opening the door to faster, tool-free production of metal parts.
Read more...How DCS can step off the hardware obsolescence treadmill Schneider Electric South Africa
PLCs, DCSs & Controllers
Schneider Electric argues that virtualising DCS environments breaks the cycle of hardware obsolescence, giving plant operators a smarter path to lifecycle modernisation without production disruption.
Read more...Loop signature Part 2-6
PLCs, DCSs & Controllers
The Loop Signature series turns to frequency plot theory, explaining Bode open-loop plots and how dynamic gain, phase lag and crossover frequency can be extracted from test data to inform more accurate control loop tuning.
Read more...Dynamic control of industrial solar plants and energy storage systems Beckhoff Automation
Editor's Choice IT in Manufacturing
Spanish group, Power Electronics uses Beckhoff embedded PCs and TwinCAT software to achieve switching times of 110 ms across solar and battery storage systems, enabling the delivery of grid support services that command higher energy prices.
Read more...PC-based control in surgery Beckhoff Automation
Editor's Choice PLCs, DCSs & Controllers
Researchers at the University of Basel are using Beckhoff PC-based control technology to develop a miniature laser robot for minimally invasive bone surgery.
While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.
printer friendly version