System Integration & Control Systems Design


PCS Global solution meets Nampower’s stringent requirements

January 2017 System Integration & Control Systems Design

Hopsol Africa specialises in the design and construction of solar power plants, targeting commercial, industrial and private customers, as well as direct feed-in independent power supply plants. The recent challenge the company faced was to meet the strict power and voltage control requirements of Nampower, the Namibian national power utility, in terms of reaction speed and variable ramp rates for a distributed inverter architecture. Also, an effective remote monitoring solution was sought to enable fast and accurate detection and detailed fault finding in case of a loss in power production.

The Hopsol problem

Existing control and monitoring solutions for solar power plants are usually supplied and imported from overseas and do not cater for some specific local requirements. Due to a previous relationship with Hopsol, entailing the supply of various monitoring solutions, PCS Global Namibia, a leading industrial control and automation engineering company, was tasked with finding a solution that would address these issues.

Hopsol needed to meet the control requirements for a direct feed-in supply to Nampower. The monitoring solution also had to be an enabling tool for the maintenance department, which requires effective and intelligent information on all aspects of the solar power plant.

The PCS solution

The solution proposed by PCS Global Namibia was a central control interface that meets all requirements in terms of reaction time and variable ramp rates, for the approximately 100 inverters that make up the plant. The monitoring solution would offer a combination of dedicated SMS alarms, informational scada interface, and intelligent diagnostic algorithms which are able to measure the plant efficiency in real-time, based on the available solar radiation.

To achieve the required speed for the closed loop control was a challenge due to the distributed architecture. The diagnostic algorithms required a new level of data processing and manipulation which is evidence of the new possibilities introduced by big data technologies in industrial control.

The benefits

Hopsol recognised the benefits that the proposed solution offered over the lifetime of the plant. The solution was developed entirely by PCS’ in-house programming capabilities. Together with the Siemens S7-1500 PLC platform and a state of the art scada framework, a robust architecture was implemented.

The system permits the control of active power, power factor and voltage, by either Hopsol or Nampower. The monitoring solution allows the real-time calculation of any inverter deviations and real-time performance ratio of the plant. The advanced remote notification system allows the maintenance team to respond at a moment’s notice while being armed with all necessary information. Since monitoring in remote areas is challenging, PCS Global Namibia developed an additional means of notification to send bidirectional data even when most communication to the plant has broken down due to outside or unforeseen events.

The Hopsol solar plant meets all the stringent demands for controlling a direct feed-in power plant, which becomes more important as the national grid is expanded by an array of renewable energy sources. The solution is also being used for the construction of several new solar power plants currently being built by Hopsol. Furthermore, PCS Global continues to offer support and implement optimisations for this solution.

As renewable energies acquire an ever growing share of the total power supply in a country, effective control capabilities and an advanced monitoring and notification platform becomes an important component of a successful solar power plant implementation.

For more information contact Siegfried Herholdt, PCS Global Namibia, +264 85 646 5094, [email protected], www.pcsglobal.com.na





Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Grid connection design for solar IPP in De Aar
System Integration & Control Systems Design
   De Aar Grid Connection Design Grid Connection Design for De Aar Solar IPP    Project & Industry NewFields was engaged to provide the concept and detailed design for the grid connection of a solar Independent ...

Read more...
How certified industrial automation channels become co-creators in the AI era
Schneider Electric South Africa System Integration & Control Systems Design
As industrial automation becomes software-driven and AI-enabled, the role of channel partners is shifting from equipment supply to outcome-based consulting, software integration and lifecycle services that require continuous certification and capability development.

Read more...
Why integration defines the next competitive edge in pulp and paper
System Integration & Control Systems Design
ABB’s Arvin Ramjee argues that fragmented automation, assembled from different suppliers at different stages of a plant’s lifecycle has become one of the pulp and paper industry’s most overlooked commercial risks, and that true integration, rather than surface-level connectivity, is what delivers measurable business value.

Read more...
Integrated automation enhances water treatment at dairy facility
Process Dynamics System Integration & Control Systems Design
Process Dynamics delivered the electrical, instrumentation, control and automation integration for an advanced water treatment and reverse osmosis system at a major South African dairy processing facility, achieving a 50% reduction in the client’s water utility costs.

Read more...
Intelligent process control is reshaping cement production in Africa
System Integration & Control Systems Design
Advanced process control, predictive analytics and automation are helping African cement producers cut energy use and stabilise output as they contend with rising electricity costs and tighter margins.

Read more...
Schneider Electric’s Alliance Programme turns system integrators into trusted technology partners
Schneider Electric South Africa System Integration & Control Systems Design
: Schneider Electric’s Alliance Partner Programme is helping system integrators across Africa move beyond one-off projects and build the skills and service models needed to become long-term industrial technology partners.

Read more...
Process Dynamics – Integrated Automation for Dairy Water Treatment
Process Dynamics System Integration & Control Systems Design
   Project and industry Process Dynamics delivered the electrical, instrumentation, control and automation integration for an advanced water treatment and Reverse Osmosis (RO) system at one of South Africa’s ...

Read more...
New SI programme strengthens Schneider Electric’s partner ecosystem
Schneider Electric South Africa System Integration & Control Systems Design
Schneider Electric’s SI Energise 2.0 programme offers system integrators a competency-based framework to develop deeper expertise in EcoStruxure and AVEVA software, enabling them to deliver full-lifecycle industrial automation solutions.

Read more...
AI and smart solutions for underground proximity detection systems
System Integration & Control Systems Design
Booyco Electronics explains why fitting proximity detection systems underground is far more complex than installing sensors, and how integration, data and intelligent analytics are helping mines manage the challenge.

Read more...
Why cloud-ready BMS is reshaping building operations
Schneider Electric South Africa System Integration & Control Systems Design
Smart sensors and non-contact radar are reshaping industrial measurement, feeding connected platforms that predict failures before they happen.

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved