System Integration & Control Systems Design


The role of the consultant in control, instrumentation and automation projects

August 2012 System Integration & Control Systems Design

There is a growing trend in the industry for end users to deal directly and exclusively with preferred suppliers and SIs when it comes to control, instrumentation and automation services.

There are a multitude of possible reasons for this:

* There may be historical relationships with the supplier or SI dating back to when the equipment was originally installed.

* There may be a long-standing maintenance and service agreement with the supplier or SI.

* It may be the end-user’s opinion that it is easier and quicker to involve the original supplier or SI due to their familiarity with the installation.

* The end user may simply be unaware that there are other avenues to procuring C&I or automation equipment and services.

An open invitation

Some enterprises have definitive supply chain management policies which prevent the end-user from contracting directly with their preferred vendors and SIs and they are obliged to implement a form of open or invited tender for work on their plant. In fact, for public sector end users, Municipal Financial Management legislation requires them to follow very strict procurement rules.

Impartial expertise is beneficial

A formal structured tender process is the most beneficial process for the end user in procuring control, instrumentation and automation equipment and services, and that this is even possible where maintenance or service agreements are in place. End-users should refrain from preparing and producing tender documentation themselves and should always consider making use of an independent professional service provider for such purposes. In so doing these end-users will get a thorough, independent, professionally prepared scope of work, work specification and bill of quantities for the project at hand, whether it is for a system upgrade, plant expansion or C&I modernisation project.

Making use of an independent professional service consultant relieves the end-user from the rigours of project definition, execution and management (so that they can concentrate on their primary purpose of plant operations, maintenance and up-keep), relieves them of the pressures of making the final decisions for the systems or services to be procured without risking the ongoing relationship with historical suppliers and SIs and ensures cost effectiveness and impartiality in the procurement processes.

Consulting roles

Independent consultants are able to assist end users to identify their control, instrumentation and automation upgrade, expansion or modernisation needs, prepare status quo reports with future master plans and preliminary design reports for their client management boards’ budgetary considerations; and when approved, prepare comprehensive documentation with clear scope of works, specifications and bills of quantifies for pricing by means of open or invited tenders.

Consultants can also help to inform and educate end-users who may be unwittingly trapped into an existing vendor’s proprietary interfaces, ageing technology or outdated standards.

Once construction and commissioning are complete, consultants can ensure that all project documentation is brought to an As-Built status for ease of future maintenance and expansion.

About the author

Alfred Schroder
Alfred Schroder

Alfred Schroder holds a degree in Electrical Engineering and is also a Microsoft Certified Professional. He completed his in-house graduate engineers’ training with Siemens as a junior engineer and worked for five years as an automation engineer before advancing to the position of project engineer, responsible for turnkey electrical, control and instrumentation projects in the mining and materials handling industries.

Alfred has extensive experience in engineering, construction and software quality management and is a Principal at SSI Engineers and Environmental Consultants where he is responsible for the company’s C&I business, standards, designs, specifications, tender preparation and adjudication, contracts placement and contracts administration for public sector and municipal clients as well as select industrial clients.

For more information contact Alfred Schroder, SSI, +27 (0)21 936 7600 or Vinesh Maharaj, SSI, +27 (0)12 367 5800, www.ssi-dhv.com





Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Flotation system modernisation for a gold processing and mineral recovery plant.
Moore Process Controls System Integration & Control Systems Design
Moore Process Controls has successfully modernised a gold processing plant's flotation control system, replacing obsolete I/O hardware with Schneider Electric's latest M580 X80 platform.

Read more...
Project and industry
Schneider Electric South Africa System Integration & Control Systems Design
Transforming crushing plant operations through integrated automation.    Controlgear Instramac was engaged to deliver the electrical control and automation systems for a new crushing plant within the ...

Read more...
Project and industry
EXEL Electrical Engineering System Integration & Control Systems Design
EXEL EE was contracted to deliver the complete electrical, control and instrumentation scope for the upgrade of a gold mine's water treatment facilities in Tanzania.

Read more...
Turning system integrators into trusted technology partners
Schneider Electric South Africa IT in Manufacturing System Integration & Control Systems Design
Schneider Electric’s Alliance Partner Programme is repositioning system integrators from hardware suppliers into lifecycle-value partners. Oriel Soupen explains the competency framework, certification model and real-world results that are already helping African system integrators win higher-value, longer-term engagements.

Read more...
When digital twins move from concept to critical tool
IT in Manufacturing System Integration & Control Systems Design Maintenance, Test & Measurement, Calibration
Digital twins are moving out of the lab and onto the mine, the factory floor and the transport network where they predict failures before they happen. Amritesh Anand looks at where they earn their keep, the data and integration work behind them, and the security questions every organisation should ask before switching one on.

Read more...
Best practices for managing the MRO supply chain in Africa
RS South Africa System Integration & Control Systems Design
RS South Africa outlines how strong data governance and digital tools can turn maintenance, repair and operations procurement into a strategic advantage across Africa.

Read more...
Containerised Solar Solution Accelerates Delivery of Riverside 3 MW Power Plant
Proconics System Integration & Control Systems Design
Proconics was engaged by NewFields to deliver the electrical integration solution for the Riverside 3 MW Solar Power Plant in Zimbabwe. The project required a compact, modular approach that could simplify deployment, minimise site works, and support rapid commissioning in a remote location.

Read more...
Modern Energy Metering Solution Enhances Reliability and Reporting for Major Power Utility
SAM Systems Automation & Management System Integration & Control Systems Design
This project involved the implementation of a modern energy metering system for a major power utility operating within the industrial automation and energy management sector. The objective was to improve the reliability, accessibility, and accuracy of energy data while simplifying infrastructure and reducing system complexity.

Read more...
PCS Global
PCS Global System Integration & Control Systems Design
PCS Global led a digital infrastructure initiative in a southern African data centre setting, aiming to merge several essential operational systems into one cohesive platform. The objective was to break down silos, enable real-time decisions, and ensure seamless operation in a mission-critical environment.

Read more...
Seamless migration from ET 200M to ET 200SP HA for future-ready automation
Moore Process Controls System Integration & Control Systems Design
Moore Process Controls undertook a modernisation initiative spanning the mining, petrochemical, and oil & gas sectors. This project involved upgrading legacy Siemens ET200M I/O systems to the advanced ET200SP HA platform.

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved