[Sponsored] A major automotive manufacturer in Gauteng has boosted its operational efficiency, safety and energy savings with the installation of SEW-EURODRIVE’s advanced MOVIGEAR mechatronic drive system in its newly expanded buffering zone.
The project saw the delivery of 150 MOVIGEAR units, supplied to drive conveyors in a high density storage area. According to Willem Strydom, electronics business development manager at SEW-EURODRIVE, the customer’s goal was to standardise equipment to simplify stockholding and maintenance, while meeting strict safety and performance requirements. These goals were met using just two variants of MOVIGEAR, avoiding the need for up to 30 conventional motor variants and significantly reducing inventory complexity.
Willem Strydom, electronics business development manager at SEW-EURODRIVE.
Each MOVIGEAR unit integrates a servomotor, gearbox and electronics, offering decentralised functionality with onboard communication and safety features. The system eliminates the need for traditional control panels, with all units linked to a compact PLC via hybrid cabling in a daisy-chain configuration, accelerating installation and lowering infrastructure costs.
SEW-EURODRIVE worked closely with the original equipment manufacturer responsible for the conveyor installation, providing design input and onsite support during installation and commissioning. The reliability of the MOVIGEAR units has already been proven across multiple industries, including food and beverage, and the units at this site have been running reliably since commissioning in January 2025.
A second phase of the project introduced condition monitoring using MOVIGEAR’s digital data interface, enabling real-time tracking of performance variables such as vibration and temperature. This data is used to predict maintenance requirements, creating a digital twin of each unit to help prevent unexpected failures and extend equipment life.
With SEW’s ultra-premium efficiency IE5 electric motors, the MOVIGEAR system also delivers substantial energy savings, estimated at over 38% compared to conventional motors, while offering IP69K protection for demanding environments.
By engaging from the project’s early stages through to final optimisation, SEW-EURODRIVE delivered a fully integrated and future-ready solution that supports the manufacturer’s productivity, safety and sustainability objectives.
Reimagining rotation for a circular and sustainable future SKF South Africa
Motion Control & Drives
Through the design and manufacture of components with sustainability at their core, SKF is reimagining the future of rotation, rolling away from traditional, consumable-based thinking toward a smarter, more sustainable circular approach.”
Read more...Optimising operational efficiencies through advanced filtration systems Bearing Man Group t/a BMG
Motion Control & Drives
Filtration is the only effective defense against wear and tear when contaminants are present. It is therefore critical that effective filter components are correctly used to ensure dependable performance, high efficiency and extended service life of machinery and vehicles.
Read more...A world first in maintenance
Motion Control & Drives
Lutz Pumpen has therefore developed a filling tool called Lutz Lube Drive, which considerably simplifies the maintenance process. The idea is that a commercial cordless screwdriver becomes the motor of a pump tube.
Read more...The future of robotics
Motion Control & Drives
Research into robotics and autonomy uncovers some of the up-and-coming industrial uses and applications within the sector, including for automotives and logistics, as well as for personal and commercial use.
Read more...Epiroc strengthens productivity and sustainability
Motion Control & Drives
Epiroc is accelerating the transformation towards more productive and sustainable mining operations with the introduction of the new Minetruck MT22. The new 22-ton underground truck is designed for mining operations with small drift sizes, delivering increased effectiveness, reduced exhaust emissions, lower fuel consumption and extended service intervals.
Read more...Hoist gives better load control
Motion Control & Drives
An important criterion for lifting equipment is that it is correctly loaded and balanced in order to avoid mechanical failures and accidents. More importantly, operator safety is enhanced as a result of correct load control, which reduces the possibility of damage to the materials and goods being lifted.
Read more...PC-based control in window and door production Beckhoff Automation
Motion Control & Drives
Belgian machine builders CNC Solutions and Calvet are automating previously manual processes in aluminium window and door production. High-performance drive technology, motion control and electric cylinders from Beckhoff proved crucial in equipping the machine with the necessary finesse when pressing the window frames.
Read more...World-class hoist maintenance ABB South Africa
Motion Control & Drives
In underground mining, hoists are among the most significant investments a company can make. ABB has developed ABB Care for Hoisting, designed to help mining companies transition from reactive or even preventive maintenance approaches to a truly predictive model, maximising hoist performance, extending asset life, and safeguarding operational continuity.
Read more...Large-scale green hydrogen plant
Motion Control & Drives
As Europe’s first large-scale green hydrogen plant, Shell’s Holland Hydrogen 1 is a landmark renewable energy project. Mammoet was involved to plan and manage the road movements and key lifts that would bring the facility to life.
While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.
printer friendly version