Mining industry upgrade: From ageing systems to maximum capacity
September 2025System Integration & Control Systems Design
Iritron recently undertook a major upgrade in the mining sector, focusing on washing and screening plants, jigs, thickeners, tailings, water systems, conveyors and reclaimers.
The goal was twofold: to upgrade ageing equipment to the latest technologies and to ensure that all systems met current legal and compliance standards. This included significant enhancements to scada and PLC equipment, as well as upgrades to the entire network infrastructure.
The challenge: The biggest hurdle lay in the end user's commitment to replace and upgrade equipment that was still functional but ageing. To address this, the team demonstrated the reliability of modern technologies and showed how downtime risks could be dramatically reduced. Importantly, the upgrades were designed with future expansion already in mind.
The solution: By introducing the latest scada software, PLC equipment and advanced engineering standards and tools, Iritron transformed the operation. The result was not only equipment utilisation at maximum capacity, but also refurbished and compliant systems that now align with legislative requirements.
Looking ahead: If there was one lesson from this project, it would be the value of a phased upgrade approach, ensuring smoother transitions and even less disruption to ongoing production.
Why Iritron: What sets Iritron apart is its role as a comprehensive, end-to-end engineering partner. They don’t just provide technology, they understand the client’s business and challenges, and deliver solutions that combine reliability, compliance and long-term vision.
How certified industrial automation channels become co-creators in the AI era Schneider Electric South Africa
System Integration & Control Systems Design
As industrial automation becomes software-driven and AI-enabled, the role of channel partners is shifting from equipment supply to outcome-based consulting, software integration and lifecycle services that require continuous certification and capability development.
Read more...Why integration defines the next competitive edge in pulp and paper
System Integration & Control Systems Design
ABB’s Arvin Ramjee argues that fragmented automation, assembled from different suppliers at different stages of a plant’s lifecycle has become one of the pulp and paper industry’s most overlooked commercial risks, and that true integration, rather than surface-level connectivity, is what delivers measurable business value.
Read more...Integrated automation enhances water treatment at dairy facility Process Dynamics
System Integration & Control Systems Design
Process Dynamics delivered the electrical, instrumentation, control and automation integration for an advanced water treatment and reverse osmosis system at a major South African dairy processing facility, achieving a 50% reduction in the client’s water utility costs.
Read more...Intelligent process control is reshaping cement production in Africa
System Integration & Control Systems Design
Advanced process control, predictive analytics and automation are helping African cement producers cut energy use and stabilise output as they contend with rising electricity costs and tighter margins.
Read more...Process Dynamics – Integrated Automation for Dairy Water Treatment Process Dynamics
System Integration & Control Systems Design Project and industry
Process Dynamics delivered the electrical, instrumentation, control and automation integration for an advanced water treatment and Reverse Osmosis (RO) system at one of South Africa’s ...
Read more...New SI programme strengthens Schneider Electric’s partner ecosystem Schneider Electric South Africa
System Integration & Control Systems Design
Schneider Electric’s SI Energise 2.0 programme offers system integrators a competency-based framework to develop deeper expertise in EcoStruxure and AVEVA software, enabling them to deliver full-lifecycle industrial automation solutions.
Read more...AI and smart solutions for underground proximity detection systems
System Integration & Control Systems Design
Booyco Electronics explains why fitting proximity detection systems underground is far more complex than installing sensors, and how integration, data and intelligent analytics are helping mines manage the challenge.
Read more...Why cloud-ready BMS is reshaping building operations Schneider Electric South Africa
System Integration & Control Systems Design
Smart sensors and non-contact radar are reshaping industrial measurement, feeding connected platforms that predict failures before they happen.
While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.
printer friendly version