System Integration & Control Systems Design


FieldEcho: the future of integrated IO-Link technology

December 2019 System Integration & Control Systems Design

Integrated IO-Link technology that enables full data accessibility and transparency across all platforms is here with the FieldEcho from SICK Automation. IO-Link is an increasingly used manufacturer-independent communication standard that provides significantly more information, configurability and control. From installation to operation and even maintenance of an automation system, integrated IO-Link technology provides clear advantages over analog solutions.

Continuity of information

This technology brings continuity of information from the sensor level to the automation and web worlds, and is an enabler for innovative sensors. Sensors and actuators become active process participants in an end-to-end automation network. The FieldEcho ensures the data availability demanded by Industry 4.0 and the IIoT. SICK’s FieldEcho gives users platform-independent access to all IO-Link devices in an automation system with only one software tool.

Now, with simple sensor technology, plant owners can establish a reliable communication channel integrated into any existing network to supply a wealth of real-time information. Using FieldEcho, engineers can parameterise, diagnose and monitor all the IO-Link devices that are integrated into a machine or plant. From commissioning and runtime, to device replacement and maintenance, they can monitor all IO-Link devices with a few clicks from any Internet browser, throughout the plant’s entire life cycle.

Regardless of which programmable PLC, fieldbus or IO-Link master is used, FieldEcho automatically finds connected IO-Link devices. Thanks to the remote access function, all relevant IO-Link device data can be easily accessed from anywhere in the world. With the FieldEcho, remote diagnosis is possible, which minimises maintenance costs and reduces downtime. Manual download of IODD is no longer necessary, which saves time and increases efficiency.

The FieldEcho provides unlimited, bi-directional communication access to the IO-Link device. Covering the globally recognised PLC standard, it allows data to be exchanged between all configured IO-Link masters and devices clearly and conveniently using a modern interface. This software tool can also be used in browsers or integrated in HMIs.

Valuable process and service data is available in the operational management level (MES), the enterprise level (ERP), for various cloud services and any customer-specific applications. The data can be efficiently used for subsequent processing e.g. for inventory, predictive maintenance or data analysis.

There are numerous advantages to support Industry 4.0 solutions. The FieldEcho IO-Link software enables continuous digital data transmission, allows standard non-shielded cables to be used, is capable of receiving new parameter sets within seconds, and makes plug-and-play a reality. Different parameter settings can be visualised, tested and optimised during integration and commissioning. It is also possible to store different parameter sets in the automation system and upload them to the sensor during operation without any delay. With the FieldEcho users can automatically and remotely configure sensors installed in locations that are difficult to access.

IT access to IO-Link

FieldEcho’s REST API grants IT access to IO-Link device data for applications like ERP, MES or cloud-based services and bridges the shop floor and Industry 4.0. Only one line of PLC code is required to call up the generic function block delivered with the FieldEcho, which exchanges data with the PLC via OPC UA. Neither special hardware nor a special protocol is required for use of the system, making time and cost-intensive programming of the PLC unnecessary. A self-structuring dashboard rounds out the product.

SICK Automation has met the challenge of matching automation technology with the Internet world. In line with Industry 4.0 standards, the FieldEcho software tool ensures all relevant plant information is globally available regardless of the platform used. Thanks to SICK’s intelligent sensors and sensor solutions, accessing a plant’s process and service data is a click away from any Internet browser.


Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Containerised Electrical & Control System Powers Paste Plant in Botswana
System Integration & Control Systems Design
Delivering a complete, containerized solution for a mine’s paste plant in Botswana, this project stands as a model of modern EC&I execution — integrating electrical, control, and automation systems into ...

Read more...
Control system upgrade: Smelting
SAM Systems Automation & Management System Integration & Control Systems Design
Systems Automation & Management recently completed a major control system upgrade in the smelting industry. The project was delivered on budget and achieved a positive ROI for the client.

Read more...
Gottwald drives upgrade: Ports and harbours
Abacus Automation System Integration & Control Systems Design
In the ports and harbours sector, Abacus Automation completed a significant modernisation of a Gottwald crane, improving both operational reliability and serviceability.

Read more...
Mining industry upgrade: From ageing systems to maximum capacity
System Integration & Control Systems Design
Iritron recently undertook a major upgrade in the mining sector, focusing on washing and screening plants, jigs, thickeners, tailings, water systems, conveyors and reclaimers.

Read more...
Agogo Integrated West Hub Project: FPSO/subsea offshore Angola
Moore Process Controls System Integration & Control Systems Design
The Agogo Integrated West Hub project represents a historic milestone in the FPSO and subsea industry, achieving first oil offshore of Angola. This project is the first FPSO deployment since ANPG’s establishment in 2019, and the first major project for Azule Energy since 2022.

Read more...
Integrated Robotics and Control Systems Deliver 45% Production Boost at Aquazania Waters Project and Industry
Process Dynamics System Integration & Control Systems Design
Project and Industry    Process Dynamics designed and commissioned a state-of-the-art Reverse Osmosis (RO) water purification and automated bottle filling plant for Aquazania Waters in Linbro Park, Johannesburg. ...

Read more...
Digital transformation from the edge
DirectLogic Automation System Integration & Control Systems Design
Edge-enabled PLCs are an accessible and affordable way for most users to collect and create value from use field-sourced data.

Read more...
Powering southern Africa’s industrial evolution for over five decades
Oilpower System Integration & Control Systems Design
Established in 1974, Oilpower is a recognised name in South Africa’s hydraulic and pneumatic sector. What started as a small, family-run business has matured into a highly structured operation with specialised teams, experienced engineers and a reputation for technical excellence and reliability. Oilpower is celebrating its 50th anniversary this year

Read more...
Metal plant automation upgrade
ABB South Africa System Integration & Control Systems Design
A combined compressor house (CCH) control system replacement project, undertaken by NJC, an ABB Authorised Value Provider (AVP), has won high praise from client ArcelorMittal.

Read more...
SIs - the channel’s conductors of light
Schneider Electric South Africa System Integration & Control Systems Design
Today’s original equipment manufacturers are innovators in the truest sense, driving the absolute newest in technological advancement. While they develop advanced and often groundbreaking solutions, it is the system integrators who bring these innovations to life.

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved