Innovative drive system for smart logistics
June 2026
Motion Control & Drives
With its new DualGear, Faulhaber presents a high-performance drive system which combines tried-and-tested BX4 and GPT technology in a single, well-designed unit. Developed for the demands of modern conveying systems, the DualGear provides high dynamics, robustness and precision in a compact, diameter-compliant design.
The DualGear drive system has been specifically designed for conveyor belt applications, and compact wheel drives of autonomous logistics systems. In intralogistics environments where space is limited, the system offers a high-performance and economical solution. A particular advantage is its versatility, as two synchronous movements can be realised with one drive. This reduces integration effort significantly, while at the same time, optimising installation space and system costs.
Powerful combination of BX4 and GPT technology
The new drive system combines two high-performance partners in a compact unit. These are the powerful and dynamic brushless 32 mm motor from the tried-and-tested BX4 family and two diameter-compliant mounted, robust metal planetary gearheads from the GPT series at both ends of the motor.
The BX4 base motor for the DualGear combination is available in two motor lengths of 42 mm and 68 mm. This allows the drive system to be flexibly adapted to different performance and installation space requirements. Hall sensors with sine/cosine output signals enable precise detection of the rotor position for exact commutation and positioning. In combination with an external motion controller, accurate positioning movement is possible, resulting in a drive system that combines torque and maximum accuracy with a compact design.
In this combination, the GPT planetary gearheads are available with up to three stages which enables exact dimensioning with respect to speed and torque requirements. The components have only welded joints to ensure reliable and durable construction without the use of adhesives.
Upgrade for conveying and intralogistics systems
Modern conveying and logistics systems require dynamic, durable and integratable drive solutions. The DualGear meets these requirements thanks to its robust design, high control accuracy and long service life. The possibility of realising two synchronous, powerful movements with just one drive and a central control creates new approaches for efficient, simple system architectures in the next generation of conveying and intralogistics systems.
For more information contact Horne Technologies, +27 11 974 1004, [email protected], www.hornet.cc
Further reading:
VSD drive excels in mining and industrial automation
Conical Technologies
Motion Control & Drives
The Veichi AC310 VSD drive is a high-performance variable speed drive designed for demanding industrial environments, combining advanced motor control, robust hardware design and flexible integration capabilities.
Read more...
The shopping cart that knows the way
Motion Control & Drives
How can visually impaired and blind people shop independently in a supermarket? VIRAS supplies the answer: an autonomous shopping cart developed at the Eastern Switzerland University of Applied Sciences.
Read more...
The cost of incorrect lubrication
Motion Control & Drives
Sam Kekana, technical sales representative at Lubrication Engineers has spent years working with plant maintenance teams across a range of industries, and he has seen where lubrication goes wrong and what it costs companies when it does.
Read more...
When restoring worn pumps makes cents
Motion Control & Drives
Through its extensive SupremeServ operation, pump manufacturer KSB Pumps and Valves is able to repair a wide range of pumps and valves to original OEM specification at a significantly lower cost than new equipment.
Read more...
Topsides load-out with mega jack and weighing solution
Motion Control & Drives
Mammoet was approached by Qingdao McDermott Wuchuan to perform the weighing, jacking and load-out of the 33 000 t floating production unit for Woodside Energy’s Scarborough Project at its fabrication yard in China.
Read more...
Motion control for flight simulators
Beckhoff Automation
Editor's Choice Motion Control & Drives
Turkish specialist, SANLAB is a leader in motion platforms and simulation technologies. At the heart of these platforms are application-specific servo drives, servomotors and industrial PCs for real-time control, which are supplied by Beckhoff.
Read more...
Mammoet awarded heavy-lift scope for Beccs Stockholm
Motion Control & Drives
Mammoet, the global leader in engineered heavy lifting and transport, has been awarded a contract by Saipem to carry out the heavy-lift scope for the construction of Beccs Stockholm, one of Europe’s first large-scale projects for carbon capture and removal.
Read more...
Why backlash and support stiffness matter in right-angle drives
Motion Control & Drives
In compact automation, right-angle drives are often selected to place motors, actuators or driven modules in a tighter layout. Two less visible factors often matter more, backlash and support stiffness.
Read more...
A bird’s-eye view of the world
Horne Technologies
Motion Control & Drives
Young Italian company, FloFleet aims to become a pioneer of a new generation of ‘service aircraft’, an innovative type of aircraft in which Faulhaber drive systems ensure the precise alignment of the propellers.
Read more...
Solving common automation challenges with Festo’s servo drive and servo motor solutions
Festo South Africa
Motion Control & Drives
Automation projects face challenges that include limited installation space, the need for precise and repeatable linear motion, rising cycle-speed demands, and seamless integration with existing control architectures. Festo’s servo portfolio directly addresses these issues with compact, modular drive and motor solutions designed for specific applications.
Read more...
printer friendly version