PPS delivers containerised distribution board for Western Cape hybrid power project
October 2025
Electrical Power & Protection
South African electrical enclosure specialist, Power Process Systems (PPS), has successfully completed the design, fabrication and commissioning of a 4000 A containerised distribution board for a wind/PV solar hybrid renewable energy project on a site in the Western Cape. The project, finalised in August 2025, underscores PPS’s leadership in delivering modular, safe and scalable power solutions for industrial, renewable and hybrid energy applications.
The prefabricated unit integrates advanced switchgear, auxiliary panels and control systems within a fully insulated steel container. The system features ABB SACE moulded case circuit breakers (MCCBs) for dependable overcurrent and short-circuit protection, heavy-duty copper busbars for efficient power transfer, and a dual power supply with mechanical interlocking to ensure safe and flexible operation. All cabling has been carefully routed and segregated to minimise interference, simplify maintenance and reduce mechanical stress.
Safety was central to the design. The unit includes a dedicated external air conditioning system for thermal regulation, fire protection equipment, danger signage and emergency exit doors with push-bar mechanisms. The entire installation complies with international electrical safety standards, providing operators with confidence and ensuring reliability under demanding load conditions.
“The 4000A containerised distribution board demonstrates our ability to combine robust engineering with modular flexibility,” says Bongani Mzimela, sales representative at PPS. “By prefabricating, testing and commissioning the unit offsite, we delivered a plug-and-play solution that integrates seamlessly into hybrid grid and renewable installations. This ensures not only rapid deployment, but also long-term reliability and scalability for our clients.”
The completed solution reduces onsite construction time, ensures strict quality control, and offers the flexibility to scale or redeploy as operational requirements evolve. Its transportability and modular design make it ideal for hybrid power sites, renewable energy facilities and industrial distribution projects.
PPS is a trusted partner in advanced electrical engineering solutions, delivering high-performance distribution, control and modular power systems across industrial, mining and renewable energy sectors. “This Western Cape project highlights PPS’s continued commitment to innovation, technical expertise and future-ready energy solutions,” concludes Mzimela.
For more information contact Michael du Toit, Power Process Systems, 0861 777 769, [email protected], www.ppspower.co.za
Further reading:
Rail electrification and EV solutions for integrated transport systems
Electrical Power & Protection
A comprehensive range of solutions for rail electrification and electric vehicles is available from leading technology provider ABB, contributing significantly to integrated and sustainable transport systems.
Read more...
The choice of a thermal carrier is critical for optimal processing
Electrical Power & Protection
Historically steam, fuelled by coal, has been the most prevalent thermal carrier in South African industry. However, times are changing, with the manufacturing and processing sector needing to review the energy reticulation systems and thermal carriers currently in use.
Read more...
ABB’s blueprint for a net zero future
Electrical Power & Protection
ABB’s Mission to Zero is a strategic initiative aimed at achieving a sustainable future characterised by zero emissions, zero accidents and zero waste.
Read more...
How South Africa’s transformer manufacturing industry can fill a gaping infrastructure gap
ACTOM Electrical Machines
Electrical Power & Protection
South Africa’s energy transition is accelerating the demand for power transformers. However, this shift toward renewable energy is exposing a critical infrastructure gap: a severe shortage of transformers.
Read more...
General-purpose 350 W AC-DC power supply
Electrical Power & Protection
The TDK-Lambda GUS350 series of compact single-output general-purpose power supplies addresses the need for an economically priced product while maintaining reliability and quality.
Read more...
Ground-breaking battery tester
Comtest
Electrical Power & Protection
Midtronics offers the proven MVT handheld battery tester. This revolutionary tool, powered by MDX-AI, is set to redefine the standards of battery diagnostics and testing in the automotive industry.
Read more...
Green hydrogen could be the missing link in powering the future of technology
Electrical Power & Protection
Green hydrogen has numerous applications across multiple industries. It also has the potential to provide a clean energy source to power future technology, with far-reaching implications for both industry and society.
Read more...
Energy audits pave the pathway to sustainability and savings
Schneider Electric South Africa
Electrical Power & Protection
Energy audits serve as essential tools for businesses looking to reduce costs and meet environmental targets. By analysing energy consumption across systems such as lighting, HVAC, ICT and water infrastructure, audits identify inefficiencies and quantify carbon footprints, enabling data-driven decisions for operational and financial optimisation.
Read more...
Passive fire protection for lithium-ion battery risks
Electrical Power & Protection
In response to the growing threat posed by lithium-ion (Li-ion) battery fires, a breakthrough passive fire protection solution is now available in South Africa.
Read more...
Schneider Electric unveils new range of circuit breakers
Schneider Electric South Africa
Electrical Power & Protection
Schneider Electric has launched its new MasterPacT MTZ Active range of circuit breakers in South Africa. This is a revolutionary new circuit breaker designed to set new benchmarks for safety, efficiency and sustainability while ensuring business continuity.
Read more...
printer friendly version