Tectra Automation’s tin spraying system for Bakesure
September 2017
System Integration & Control Systems Design
Tectra Automation recently designed and supplied the Tectra 650 automatic tin spraying system for Bakesure Ingredient Suppliers, one of Africa’s leading baking ingredients and solutions providers. After a tenuous search for an automation supplier that could fulfil its requirements, Bakesure turned to Tectra Automation, as the company was able to supply all components for the system, including the unique Bosch Rexroth VSD with specialised sequencing specifications.
The Tectra 650 is a stationed system that sprays 650 of the company’s baking trays per hour with its new cake-lease spray releasing agent, as the manual application process was costing the company valuable time. Tectra Automation, with its sole distributorship of Bosch Rexroth in southern Africa, was able to design and supply the unique Tectra 650 system in just six months.
The solution included all components, including: frames, Bosch Rexroth VSD, DC motor, control panel and the actual spraying equipment. “All the components on the machine work towards a common goal: the easy and quick application of cake-releasing agent on the baking trays,” comments Joseph Ngungu, mechatronics technician at Tectra Automation.
The motor rotates the tin while the timers measure and monitor the number of tin rotations. After this, the actual spraying starts. Each tin is sprayed for one second and after that the machine automatically stops. “Thanks to the logic relays deployed in this system, this whole process is activated, stopped and controlled by a single push of a button,” adds Ngungu.
Tectra Automation opted for the adaptable Bosch Rexroth VSD as it is one of the only drives on the market that can be seamlessly integrated with a non-Bosch Rexroth DC motor, in addition to its logic relays and timers. “The drive’s adaptability and ease of use is well-suited to the fast pace of the bakery,” concludes Ngungu, “and when it is set with the right parameters, it will ensure fast and simple spraying of the releasing agent after every bake.”
The system was delivered to Bakesure’s Johannesburg-based factory in May 2017.
For more information contact Joseph Ngungu, Tectra Automation, +27 (0)11 971 9400, [email protected], www.hytecgroup.co.za
Further reading:
Modernising Vertical Filter Press Machines with Future-Focused Control Systems
System Integration & Control Systems Design
Project and Industry
Pressure Filter Specialists approached us to modernise vertical filter press machines for the Minerals and Metals industry. The goal was to improve reliability, reduce downtime,
...
Read more...
Project & industry
System Integration & Control Systems Design
Project and Industry
This project involved delivering a complete electrical, instrumentation, and automation solution for a new OEM drum-twister machine, replacing an ageing unit in a major cabling production
...
Read more...
It’s a risky business not to challenge standard language
System Integration & Control Systems Design
On the surface, contracts all look alike. Once you’ve seen one, you’ve seen them all, or so it seems. Maybe so, but hidden within the standard language can be language that shifts the other party’s risk to you.
Read more...
Containerised Electrical & Control System Powers Paste Plant in Botswana
System Integration & Control Systems Design
Delivering a complete, containerized solution for a mine’s paste plant in Botswana, this project stands as a model of modern EC&I execution — integrating electrical, control, and automation systems into
...
Read more...
Control system upgrade: Smelting
SAM Systems Automation & Management
System Integration & Control Systems Design
Systems Automation & Management recently completed a major control system upgrade in the smelting industry. The project was delivered on budget and achieved a positive ROI for the client.
Read more...
Gottwald drives upgrade: Ports and harbours
Abacus Automation
System Integration & Control Systems Design
In the ports and harbours sector, Abacus Automation completed a significant modernisation of a Gottwald crane, improving both operational reliability and serviceability.
Read more...
Mining industry upgrade: From ageing systems to maximum capacity
System Integration & Control Systems Design
Iritron recently undertook a major upgrade in the mining sector, focusing on washing and screening plants, jigs, thickeners, tailings, water systems, conveyors and reclaimers.
Read more...
Agogo Integrated West Hub Project: FPSO/subsea offshore Angola
Moore Process Controls
System Integration & Control Systems Design
The Agogo Integrated West Hub project represents a historic milestone in the FPSO and subsea industry, achieving first oil offshore of Angola. This project is the first FPSO deployment since ANPG’s establishment in 2019, and the first major project for Azule Energy since 2022.
Read more...
Integrated Robotics and Control Systems Deliver 45% Production Boost at Aquazania Waters Project and Industry
Process Dynamics
System Integration & Control Systems Design
Project and Industry Process Dynamics designed and commissioned a state-of-the-art Reverse Osmosis
(RO) water purification and automated bottle filling plant for Aquazania Waters in Linbro Park, Johannesburg.
...
Read more...
Project and Industry
System Integration & Control Systems Design
The Sicomp Control System Upgrade focused on modernising a 1985 power generation control system with more than 3 000 I/O points. The plant faced increasing system failures and risk to operational continuity,
...
Read more...
printer friendly version