IS & Ex


Yokogawa releases enhanced version of ProSafe-RS

January 2016 IS & Ex

Yokogawa has announced the release of an enhanced version of the ProSafe-RS safety instrumented system (SIS). This new version, R4.01, features an exciting expansion of Yokogawa’s lineup of I/O devices and introduces crucial new SIS components. In addition, the FieldMate Validator software has been enhanced to work with this latest version of ProSafe-RS.

In the oil, natural gas, petrochemical, iron and steel, and other energy and basic materials industries, accident prevention and protection of the environment are paramount concerns in plant operations. Accordingly, there is a growing demand for SISs that can detect abnormal conditions and safely initiate emergency shutdowns.

To keep pace with the ever evolving business and technology landscape and respond to customers’ needs for solutions that will deliver maximum return on assets and minimise total cost of ownership, Yokogawa has continued to strengthen the functions of the ProSafe-RS SIS. With R4.01, plant operators can be assured of an optimum engineering environment that spans the entire plant lifecycle, from plant design and the engineering and installation of systems and devices to the start-up of production, maintenance, and renovation.

New features

N-IO (network I/O) field I/O device with smart configurable I/O that can handle multiple types of I/O signals

SISs rely on field I/O devices for the transfer of data to and from sensors, valves, and other types of field instruments. Using this data, they can detect abnormal conditions and safely initiate emergency shutdowns. Depending on the instrument model, the type of electric signal used to transfer this data varies. With a conventional FIO device, a compatible I/O module is needed for each signal type.

The N-IO field I/O device developed for use with ProSafe-RS fulfils the functions of smart configurable I/O, enabling software marshalling and flexible I/O assignment. It has an I/O module that accommodates multiple I/O signal types and allows configuration of an individual signal type for each point. Both analog and digital I/O signals, which account for the majority of I/O signal traffic, can be handled solely through software settings. With the N-IO, it is no longer necessary to replace the I/O module, reducing the amount of rewiring that must be done when changing sensor types and/or layouts during a plant revamp. This significantly reduces the amount of work that has to be performed by plant engineers and maintenance personnel. The N-IO device can also be used together with conventional FIO devices.

FieldMate Validator software tool for use with field I/O instruments to check field device wiring and verify that devices are operating correctly

Upon installation of a field instrument and completion of all wiring, the wiring must be checked. Until now, such verification could only be conducted using the SIS’s engineering screen, which required engineers to wait for all field I/O devices to be installed and the entire SIS, including all operation/monitoring stations and system controllers, to be set up.

The N-IO loop commissioning software, which is used to verify the wiring and relevant operations for any newly installed field instrument or field I/O device, has been modified to support ProSafe-RS R4.01. When FieldMate establishes a connection with an N-IO device, the FieldMate Validator tool can check in real time the wiring of all field instruments, based on the control loop I/O information in the SIS’s application software, to verify that they are operating correctly. An industry first, there is no longer the need for the entire SIS to be installed to do this, thus saving significant time and providing added versatility in project execution.

Automation Design Suite (AD Suite) integrated engineering environment

ProSafe-RS R4.01 features AD Suite, the same engineering environment used with the Centum VP integrated control system, allowing the integrated management of Centum VP and ProSafe-RS data. With this feature, ProSafe-RS engineers can use AD Suite to design the I/O. AD Suite also has functions for managing the change history and recording changes that save time when renovating systems.

For more information contact Christie Cronje, Yokogawa South Africa, +27 (0)11 831 6300, [email protected], www.yokogawa.com/za



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