System Integration & Control Systems Design


Systems Anywhere - expert solutions for total systems integration

March 2011 System Integration & Control Systems Design

In 1999 Andre Vuilleumier opened Systems Anywhere with a focus on flour milling and feed milling for the food and animal feeds industries. In 2001 the company extended its interest to mining companies throughout Africa.

Andre Vuilleumier
Andre Vuilleumier

The company grew rapidly and now employs 20 fulltime and contractual specialists at its head office in North Riding, Gauteng. “We have also opened a separate company – Systems Anywhere Coastal – in Cape Town, which will have four staff members,” Vuilleumier says. Both offices are involved in providing a systems integration service to a number of diverse industries.

Systems Anywhere specialises in the design of automation systems using the latest scada and PLC software. The design includes MES and ERP integration to provide a customised solution for the client. The company also offers an in-house electrical and MCC panel design with the use of E-Plan software.

A product that its clients have found very useful is the Maintenance and Service Agreement (MSA) which guarantees bi-annual site visits to maintain the control system. More importantly, the agreement is coupled to telephonic, remote dial-in and site assistance on a 24/7 basis.

“We have the capability to undertake projects from electrical design – using Eplan – and panel building, all the way up to the supply and installation of PLCs, scada systems, as well as MES and ERP integration,” Vuilleumier explains. “We also provide clients with a maintenance and service agreement (MSA) whereby our technicians visit client facilities twice a year, coupled to 24/7 access to additional telephonic or on-site assistance.”

Vuilleumier points out that the company makes use of all major PLC brands while “on the scada side, we are one of 10 Certified ArchestrA System Integrators with Wonderware Southern Africa”. Systems Anywhere prides itself on the additional certification it holds with regards to the Wonderware ArchestrA Toolkit, which allows the SAP and ERP integration as a plug in to ArchestrA.

The company’s unique offering in the market is an Expert Control System developed by Systems Anywhere’s software specialists. This Expert System is based on fuzzy logic and rule-based principles and it imitates the behaviour of an operator by offering multivariable control. The Expert Downtime software is used to report on the plant’s downtime events and produces the relevant management reports.

Vuilleumier expands: “In addition, we can integrate our Expert to business systems like Oracle and SAP. This results in increased efficiencies as the system will automatically trigger a job card for maintenance when utilisation of the equipment is higher than normal. The system also allows for concurrent updating of production data making it a truly integrated systems approach.”

The company boasts a number of high profile clients in its portfolio including AngloGold Ashanti, Rainbow Chickens, Epol, Tiger Foods, Great Basin Gold, AngloPlatinum, Randgold Resources, Buhler, Royal Canin, IAM Gold and Nestlé Waters.

As a result of its approach to systems integration, Systems Anywhere has received a number of awards from Wonderware since 2001 for its creative application of Wonderware products in the market. These include ‘Best Scada Designs’ for Tiger Milling in Pietermaritzburg in 2001; ‘Most Innovative Use of Factory Suite’ for Free Gold One Plant, Harmony in 2002; ‘The best use of ArchestrA Advanced Objects’ for AngloGold Ashanti’s Navachab Gold Mine in 2006; ‘Best EMI Application’ (international contest) for AngloPlatinum in 2008; ‘Best HMI Application’ for AngloGold Ashanti’s Geita Gold Mine in 2009 and ‘Best Scada/HMI Application 2009’ at the Wonderware Open EMEA International Contest, again for the Geita Mine project.

For more information contact Andre Vuilleumier, Systems Anywhere, +27 (0) 11 024 5491, [email protected], www.systemsanywhere.com





Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Turning system integrators into trusted technology partners
Schneider Electric South Africa IT in Manufacturing System Integration & Control Systems Design
Schneider Electric’s Alliance Partner Programme is repositioning system integrators from hardware suppliers into lifecycle-value partners. Oriel Soupen explains the competency framework, certification model and real-world results that are already helping African system integrators win higher-value, longer-term engagements.

Read more...
When digital twins move from concept to critical tool
IT in Manufacturing System Integration & Control Systems Design Maintenance, Test & Measurement, Calibration
Digital twins are moving out of the lab and onto the mine, the factory floor and the transport network where they predict failures before they happen. Amritesh Anand looks at where they earn their keep, the data and integration work behind them, and the security questions every organisation should ask before switching one on.

Read more...
Best practices for managing the MRO supply chain in Africa
RS South Africa System Integration & Control Systems Design
RS South Africa outlines how strong data governance and digital tools can turn maintenance, repair and operations procurement into a strategic advantage across Africa.

Read more...
Containerised Solar Solution Accelerates Delivery of Riverside 3 MW Power Plant
Proconics System Integration & Control Systems Design
Proconics was engaged by NewFields to deliver the electrical integration solution for the Riverside 3 MW Solar Power Plant in Zimbabwe. The project required a compact, modular approach that could simplify deployment, minimise site works, and support rapid commissioning in a remote location.

Read more...
Modern Energy Metering Solution Enhances Reliability and Reporting for Major Power Utility
SAM Systems Automation & Management System Integration & Control Systems Design
This project involved the implementation of a modern energy metering system for a major power utility operating within the industrial automation and energy management sector. The objective was to improve the reliability, accessibility, and accuracy of energy data while simplifying infrastructure and reducing system complexity.

Read more...
PCS Global
PCS Global System Integration & Control Systems Design
PCS Global led a digital infrastructure initiative in a southern African data centre setting, aiming to merge several essential operational systems into one cohesive platform. The objective was to break down silos, enable real-time decisions, and ensure seamless operation in a mission-critical environment.

Read more...
Seamless migration from ET 200M to ET 200SP HA for future-ready automation
Moore Process Controls System Integration & Control Systems Design
Moore Process Controls undertook a modernisation initiative spanning the mining, petrochemical, and oil & gas sectors. This project involved upgrading legacy Siemens ET200M I/O systems to the advanced ET200SP HA platform.

Read more...
Proconics Modernises Refinery Tank Automation with Compliance-Focused, Brownfield Upgrades
Proconics System Integration & Control Systems Design
Project & Industry Proconics was engaged to modernise automation and SCADA systems across a refinery tank farm. The project involved complex brownfield integration, aligning new automation with existing ...

Read more...
Project & Industry
System Integration & Control Systems Design
Project: Upgrading essential automation and SCADA systems at a coal mine.    Outcome: A modern, stable automation and SCADA environment with reduced technical debt and easier support, ready for expansion. ...

Read more...
Major digital transformation project for Isuzu Motors
System Integration & Control Systems Design
Isuzu Motors South Africa, in partnership with NoMuda and S4 Integration, has kicked off a major two-year digital transformation project to modernise its production environment.

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved