System Integration & Control Systems Design


Systems Anywhere - expert solutions for total systems integration

March 2011 System Integration & Control Systems Design

In 1999 Andre Vuilleumier opened Systems Anywhere with a focus on flour milling and feed milling for the food and animal feeds industries. In 2001 the company extended its interest to mining companies throughout Africa.

Andre Vuilleumier
Andre Vuilleumier

The company grew rapidly and now employs 20 fulltime and contractual specialists at its head office in North Riding, Gauteng. “We have also opened a separate company – Systems Anywhere Coastal – in Cape Town, which will have four staff members,” Vuilleumier says. Both offices are involved in providing a systems integration service to a number of diverse industries.

Systems Anywhere specialises in the design of automation systems using the latest scada and PLC software. The design includes MES and ERP integration to provide a customised solution for the client. The company also offers an in-house electrical and MCC panel design with the use of E-Plan software.

A product that its clients have found very useful is the Maintenance and Service Agreement (MSA) which guarantees bi-annual site visits to maintain the control system. More importantly, the agreement is coupled to telephonic, remote dial-in and site assistance on a 24/7 basis.

“We have the capability to undertake projects from electrical design – using Eplan – and panel building, all the way up to the supply and installation of PLCs, scada systems, as well as MES and ERP integration,” Vuilleumier explains. “We also provide clients with a maintenance and service agreement (MSA) whereby our technicians visit client facilities twice a year, coupled to 24/7 access to additional telephonic or on-site assistance.”

Vuilleumier points out that the company makes use of all major PLC brands while “on the scada side, we are one of 10 Certified ArchestrA System Integrators with Wonderware Southern Africa”. Systems Anywhere prides itself on the additional certification it holds with regards to the Wonderware ArchestrA Toolkit, which allows the SAP and ERP integration as a plug in to ArchestrA.

The company’s unique offering in the market is an Expert Control System developed by Systems Anywhere’s software specialists. This Expert System is based on fuzzy logic and rule-based principles and it imitates the behaviour of an operator by offering multivariable control. The Expert Downtime software is used to report on the plant’s downtime events and produces the relevant management reports.

Vuilleumier expands: “In addition, we can integrate our Expert to business systems like Oracle and SAP. This results in increased efficiencies as the system will automatically trigger a job card for maintenance when utilisation of the equipment is higher than normal. The system also allows for concurrent updating of production data making it a truly integrated systems approach.”

The company boasts a number of high profile clients in its portfolio including AngloGold Ashanti, Rainbow Chickens, Epol, Tiger Foods, Great Basin Gold, AngloPlatinum, Randgold Resources, Buhler, Royal Canin, IAM Gold and Nestlé Waters.

As a result of its approach to systems integration, Systems Anywhere has received a number of awards from Wonderware since 2001 for its creative application of Wonderware products in the market. These include ‘Best Scada Designs’ for Tiger Milling in Pietermaritzburg in 2001; ‘Most Innovative Use of Factory Suite’ for Free Gold One Plant, Harmony in 2002; ‘The best use of ArchestrA Advanced Objects’ for AngloGold Ashanti’s Navachab Gold Mine in 2006; ‘Best EMI Application’ (international contest) for AngloPlatinum in 2008; ‘Best HMI Application’ for AngloGold Ashanti’s Geita Gold Mine in 2009 and ‘Best Scada/HMI Application 2009’ at the Wonderware Open EMEA International Contest, again for the Geita Mine project.

For more information contact Andre Vuilleumier, Systems Anywhere, +27 (0) 11 024 5491, [email protected], www.systemsanywhere.com





Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Containerised Electrical & Control System Powers Paste Plant in Botswana
System Integration & Control Systems Design
Delivering a complete, containerized solution for a mine’s paste plant in Botswana, this project stands as a model of modern EC&I execution — integrating electrical, control, and automation systems into ...

Read more...
Control system upgrade: Smelting
SAM Systems Automation & Management System Integration & Control Systems Design
Systems Automation & Management recently completed a major control system upgrade in the smelting industry. The project was delivered on budget and achieved a positive ROI for the client.

Read more...
Gottwald drives upgrade: Ports and harbours
Abacus Automation System Integration & Control Systems Design
In the ports and harbours sector, Abacus Automation completed a significant modernisation of a Gottwald crane, improving both operational reliability and serviceability.

Read more...
Mining industry upgrade: From ageing systems to maximum capacity
System Integration & Control Systems Design
Iritron recently undertook a major upgrade in the mining sector, focusing on washing and screening plants, jigs, thickeners, tailings, water systems, conveyors and reclaimers.

Read more...
Agogo Integrated West Hub Project: FPSO/subsea offshore Angola
Moore Process Controls System Integration & Control Systems Design
The Agogo Integrated West Hub project represents a historic milestone in the FPSO and subsea industry, achieving first oil offshore of Angola. This project is the first FPSO deployment since ANPG’s establishment in 2019, and the first major project for Azule Energy since 2022.

Read more...
Integrated Robotics and Control Systems Deliver 45% Production Boost at Aquazania Waters Project and Industry
Process Dynamics System Integration & Control Systems Design
Project and Industry    Process Dynamics designed and commissioned a state-of-the-art Reverse Osmosis (RO) water purification and automated bottle filling plant for Aquazania Waters in Linbro Park, Johannesburg. ...

Read more...
Digital transformation from the edge
DirectLogic Automation System Integration & Control Systems Design
Edge-enabled PLCs are an accessible and affordable way for most users to collect and create value from use field-sourced data.

Read more...
Powering southern Africa’s industrial evolution for over five decades
Oilpower System Integration & Control Systems Design
Established in 1974, Oilpower is a recognised name in South Africa’s hydraulic and pneumatic sector. What started as a small, family-run business has matured into a highly structured operation with specialised teams, experienced engineers and a reputation for technical excellence and reliability. Oilpower is celebrating its 50th anniversary this year

Read more...
Metal plant automation upgrade
ABB South Africa System Integration & Control Systems Design
A combined compressor house (CCH) control system replacement project, undertaken by NJC, an ABB Authorised Value Provider (AVP), has won high praise from client ArcelorMittal.

Read more...
SIs - the channel’s conductors of light
Schneider Electric South Africa System Integration & Control Systems Design
Today’s original equipment manufacturers are innovators in the truest sense, driving the absolute newest in technological advancement. While they develop advanced and often groundbreaking solutions, it is the system integrators who bring these innovations to life.

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved