Sensors & Transducers


Cost-effective, high-speed vision sensors

February 2006 Sensors & Transducers

The new Presenceplus P4 AREA vision sensors from Banner Engineering are an advanced sensing solution for inspecting the presence and shape of defined areas. The P4 AREA can perform these multiple analysis functions simultaneously at speeds up to 10 000 parts per minute. The P4 AREA 1.3 offers 1280 x 1024 pixel resolution for advanced high-resolution inspections. Including grey scale and BLOB (binary large object) analysis, these powerful sensors have starting prices below R10 000.

"The P4 AREA family combines high-speed presence and advanced shape analysis with a single sensor," said Dan Holste, director of Vision Products for Banner. "You just will not find any sensor on the market that compares to this one without spending thousands of rands more."

Applications

The P4 AREA sensors enable users to accurately perform multiple sensing functions at industry-leading throughput speeds. The P4 AREA sensors are suitable for a wide range of applications including the following:

* Verify all bottles or cans are present in a packaging application.

* Identify chipped glass bottles in a filling application.

* Ensure the correct number of holes are punched in a metal stamping application.

* Establish that products are correctly oriented for handling by robots in an automatic feed work cell.

* Verify the presence and placement of all clips, bolts and nuts in an automotive trim panel assembly.

* Monitor baked goods for uneven browning.

* Look for cracks in sheets of metal as they are unrolled.

Several features of the P4 AREA sensors make them easy to use:

* Combines BLOB and grey scale tools to capture and analyse images and render pass-fail judgments.

* Performs live inspections without a PC.

* Uses remote teach to allow simple pushbutton inspection changeovers on the line without a PC.

* Features dynamic thresholding to self-adjust the sensor to compensate for degradation in light sources.

* Directly connects all I/O to Ethernet IP and Modbus TCP.

The compact, self-contained P4 AREA and AREA 1.3 are available with two lens positions: in-line (on the end of the housing) and right-angle (on the side of the housing). Both versions measure only 66,8 mm wide; the in-line model is 136,1 mm long and the right-angle model is just 124,5 mm long. The included mounting brackets make it easy to attach the P4 AREA sensor to machines or conveyors. The unit's three bi-colour LED indicators clearly show unit status during set-up and operation. It operates on 10 to 30 V d.c. Banner also offers hundreds of specialised lighting and lensing options to solve even the most challenging applications.

Family of easy-to-use vision sensors

Banner's Presenceplus Pro vision sensor defined low-cost vision sensing. The Presenceplus P4 GEO, P4 GEO 1.3, P4 EDGE, P4 EDGE 1.3, P4 BCR, P4 AREA and P4 AREA 1.3 continue this trend of making it easy and affordable to adopt vision sensing capabilities at multiple points in user applications. One reason Banner's Presenceplus vision sensor products are so successful is because they share a user interface that many consider the easiest to use on the market today. It is available in nine languages: English, Simplified Chinese, Traditional Chinese, French, German, Italian, Japanese, Portuguese and Spanish. With Presenceplus's intuitive interface, even operators with only basic computer skills can easily set up an inspection.



Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Distance sensor for confined spaces
ifm - South Africa Sensors & Transducers
The O6D100 from ifm has been designed as a powerful all-rounder for typical applications in object detection, distance measurement and positioning.

Read more...
Long-range laser distance measuring sensor
Vepac Electronics Sensors & Transducers
The MS-100A is a long-range laser distance measuring sensor with a range of 150 to 1000 mm. This sensor excels in applications requiring extended measurement capabilities, such as quality control and logistics.

Read more...
Listening for damage to wind turbines
Sensors & Transducers
The Fraunhofer Institute for Integrated Circuits, working in concert with the Fraunhofer Institute for Wind Energy Systems, has developed a solution that can be used to identify cracks and breakage inside wind turbine blades remotely at an early stage.

Read more...
Verification using Heartbeat Technology is a breeze
Endress+Hauser South Africa Sensors & Transducers
Heartbeat Technology reflects Endress+Hauser’s long-term commitment to enhancing measurement reliability and efficiency across a growing product portfolio.

Read more...
Enhancing efficiency and reliability in the energy sector
VEGA Controls SA Sensors & Transducers
VEGA offers practical, reliable solutions through specialised measuring instruments and deep industry know-how, all tailored to help energy companies keep costs under control while meeting strict regulatory standards.

Read more...
Condition monitoring for hydroelectric plants
ifm - South Africa Sensors & Transducers
The energy company Compagnia Valdostana delle Acque generates electricity in the region’s 32 hydroelectric power plants with a total capacity of over 900 MW. Vibration sensors from ifm monitor the maintenance requirements of the turbines and power generators at all times.

Read more...
Precision sensing for water treatment
ifm - South Africa Sensors & Transducers
ifm electronic has introduced two next-generation sensors designed for South Africa’s bulk and wastewater sector, engineered to withstand harsh environments and deliver long-term reliability.

Read more...
The next generation of inductive scanning encoder solutions
ATI Systems Editor's Choice Sensors & Transducers
With the launch of the ECI 1122 and EQI 1134 rotary encoders, positioning specialist, HEIDENHAIN has introduced a new benchmark in inductive scanning technology that raises the bar for motion control and precision automation.

Read more...
Next-generation condition monitoring
Sensors & Transducers
The next generation Sitrans MS200 multisensor from Siemens is setting new standards in condition monitoring.

Read more...
Telco sensors for blocked/empty chute detection
Sensors & Transducers
Telco sensors overcome the problems of contaminated environments through powerful high-performance infrared sensors that ensure penetration of harsh pollution and guarantee reliable detectio

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved