System Integration & Control Systems Design


SSE completes DWAF telemetry project

December 2003 System Integration & Control Systems Design

Department of Water Affairs and Forestry (DWAF) selected Specialist System Engineering (SSE) to supply and install an advanced telemetry system for monitoring and control of the water network in and around Oudtshoorn.

Previous systems

The previous (ageing) system, parts of it more than 10 years old, has been replaced with new telemetry equipment from SSE. The vast nature of the area, the location of the water network, and the fact that the older systems could not be maintained anymore forced Overberg Water to request DWAF to upgrade to a newer generation of telemetry equipment. The upgrading has been done in phases - with the oldest and most critical stations in the remotest areas upgraded first.

Telemetry from SSE

"After an initial tendering stage, and careful evaluation of the various systems, DWAF selected the telemetry system from Specialist System Engineering due to its cost effective solution and enhanced features. Powerful features such as I/O mapping, PLC programmability, enhanced data logging functionality, OPC server connectability, etc, made the telemetry system from SSE an obvious choice," says Craig Hasenjager, electronic engineer and project manager from DWAF.

The new system

Water is a scarce commodity in the Klein Karoo, so a reliable telemetry control system is of the utmost importance, especially with stations located great distances apart. The new system consists of two systems, operating independently. The one system, called Dysselsdorp, consists of nine borehole stations, seven reservoir stations, five booster pump stations, reporting all remote field data to two scada software packages through a repeater network with three repeaters operating inline. The second system, called Calitsdorp, consists of five borehole stations, one reservoir site reporting all remote field data to two scada software packages through one repeater.

The Adroit scada mimic for the Dysseldorp water network
The Adroit scada mimic for the Dysseldorp water network

RTU-PLC programmability

The old PLC controllers at all the booster pump stations in the system were replaced by the SSE-RTU. These RTUs (with their PLC programmability) were programmed to do all the interlocking, the level control, the valve control and pump scheduling. "The fact that the SSE-RTU can also be programmed like a PLC, made the use of a PLC in the pump stations obsolete," says Hasenjager.

Realtime data and logged data

DWAF makes extensive use of some of the unique features of the SSE telemetry equipment. Over and above the change of state reporting of I/Os, is DWAF also using the unique intelligent Data Logger functions on the SSE-RTU. The user selected I/Os get logged in the outstations at user selected intervals. This data then gets downloaded from the outstation to the master station computer where it gets trended and archived.

Scada upgrade

The scada system has been upgraded to the newest release of the enhanced scada system from Adroit. Part of the SSE scope of work was to program and configure the Adroit scada for all the necessary, MMI, trending and alarming functionality as specified by the client.

OPC server

DWAF also selected to make use of the new enhanced version of the SSE-OPC Server - which makes the SSE telemetry equipment truly open. The user-friendly SSE configuration toolbox, incorporated in the OPC Server, makes it very easy to add, edit and configure outstations. The data scope functions to monitor all the data traffic on the radio network makes it a useful maintenance and fault finding tool. "The fact that the OPC Server has the capability to save data directly into a SQL server database, and that Adroit can trend from this database, makes the history trending so much more comprehensive and thorough," says Hasenjager.

For more information contact Gert Bezuidenhout, Specialist System Engineering, 012 663 4331, [email protected], www.sse.co.za





Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Seamless underground-to-surface truck automation
System Integration & Control Systems Design
Epiroc has extended its autonomous underground mine trucks to operate in surface environments, using 3D lidar for localisation, mapping and obstacle detection. A single Deep Automation system can now manage the full hauling cycle, from underground production areas to surface dumping locations.

Read more...
The Eplan Platform 2027 has arrived
System Integration & Control Systems Design
The Eplan Platform 2027 is now live, bringing more than 500 enhancements across pre-planning, electrical engineering and control cabinet design, along with the new Eplan Copilot AI assistant and cloud-based, bidirectionally synchronised device management.

Read more...
Extending the life of a Milacron 500 through control system modernisation
Abacus Automation System Integration & Control Systems Design
A complex control system modernisation has given a mechanically sound Milacron 500 injection moulding machine a new lease of life. By replacing obsolete SCADA and hydraulic motion control technology, the project improved reliability and maintainability while minimising downtime and avoiding the cost of a new machine.

Read more...
Grid connection design for solar IPP in De Aar
System Integration & Control Systems Design
   De Aar Grid Connection Design Grid Connection Design for De Aar Solar IPP    Project & Industry NewFields was engaged to provide the concept and detailed design for the grid connection of a solar Independent ...

Read more...
How certified industrial automation channels become co-creators in the AI era
Schneider Electric South Africa System Integration & Control Systems Design
As industrial automation becomes software-driven and AI-enabled, the role of channel partners is shifting from equipment supply to outcome-based consulting, software integration and lifecycle services that require continuous certification and capability development.

Read more...
Why integration defines the next competitive edge in pulp and paper
System Integration & Control Systems Design
ABB’s Arvin Ramjee argues that fragmented automation, assembled from different suppliers at different stages of a plant’s lifecycle has become one of the pulp and paper industry’s most overlooked commercial risks, and that true integration, rather than surface-level connectivity, is what delivers measurable business value.

Read more...
Integrated automation enhances water treatment at dairy facility
Process Dynamics System Integration & Control Systems Design
Process Dynamics delivered the electrical, instrumentation, control and automation integration for an advanced water treatment and reverse osmosis system at a major South African dairy processing facility, achieving a 50% reduction in the client’s water utility costs.

Read more...
Intelligent process control is reshaping cement production in Africa
System Integration & Control Systems Design
Advanced process control, predictive analytics and automation are helping African cement producers cut energy use and stabilise output as they contend with rising electricity costs and tighter margins.

Read more...
Schneider Electric’s Alliance Programme turns system integrators into trusted technology partners
Schneider Electric South Africa System Integration & Control Systems Design
: Schneider Electric’s Alliance Partner Programme is helping system integrators across Africa move beyond one-off projects and build the skills and service models needed to become long-term industrial technology partners.

Read more...
Process Dynamics – Integrated Automation for Dairy Water Treatment
Process Dynamics System Integration & Control Systems Design
   Project and industry Process Dynamics delivered the electrical, instrumentation, control and automation integration for an advanced water treatment and Reverse Osmosis (RO) system at one of South Africa’s ...

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved