System Integration & Control Systems Design


SSE completes DWAF telemetry project

December 2003 System Integration & Control Systems Design

Department of Water Affairs and Forestry (DWAF) selected Specialist System Engineering (SSE) to supply and install an advanced telemetry system for monitoring and control of the water network in and around Oudtshoorn.

Previous systems

The previous (ageing) system, parts of it more than 10 years old, has been replaced with new telemetry equipment from SSE. The vast nature of the area, the location of the water network, and the fact that the older systems could not be maintained anymore forced Overberg Water to request DWAF to upgrade to a newer generation of telemetry equipment. The upgrading has been done in phases - with the oldest and most critical stations in the remotest areas upgraded first.

Telemetry from SSE

"After an initial tendering stage, and careful evaluation of the various systems, DWAF selected the telemetry system from Specialist System Engineering due to its cost effective solution and enhanced features. Powerful features such as I/O mapping, PLC programmability, enhanced data logging functionality, OPC server connectability, etc, made the telemetry system from SSE an obvious choice," says Craig Hasenjager, electronic engineer and project manager from DWAF.

The new system

Water is a scarce commodity in the Klein Karoo, so a reliable telemetry control system is of the utmost importance, especially with stations located great distances apart. The new system consists of two systems, operating independently. The one system, called Dysselsdorp, consists of nine borehole stations, seven reservoir stations, five booster pump stations, reporting all remote field data to two scada software packages through a repeater network with three repeaters operating inline. The second system, called Calitsdorp, consists of five borehole stations, one reservoir site reporting all remote field data to two scada software packages through one repeater.

The Adroit scada mimic for the Dysseldorp water network
The Adroit scada mimic for the Dysseldorp water network

RTU-PLC programmability

The old PLC controllers at all the booster pump stations in the system were replaced by the SSE-RTU. These RTUs (with their PLC programmability) were programmed to do all the interlocking, the level control, the valve control and pump scheduling. "The fact that the SSE-RTU can also be programmed like a PLC, made the use of a PLC in the pump stations obsolete," says Hasenjager.

Realtime data and logged data

DWAF makes extensive use of some of the unique features of the SSE telemetry equipment. Over and above the change of state reporting of I/Os, is DWAF also using the unique intelligent Data Logger functions on the SSE-RTU. The user selected I/Os get logged in the outstations at user selected intervals. This data then gets downloaded from the outstation to the master station computer where it gets trended and archived.

Scada upgrade

The scada system has been upgraded to the newest release of the enhanced scada system from Adroit. Part of the SSE scope of work was to program and configure the Adroit scada for all the necessary, MMI, trending and alarming functionality as specified by the client.

OPC server

DWAF also selected to make use of the new enhanced version of the SSE-OPC Server - which makes the SSE telemetry equipment truly open. The user-friendly SSE configuration toolbox, incorporated in the OPC Server, makes it very easy to add, edit and configure outstations. The data scope functions to monitor all the data traffic on the radio network makes it a useful maintenance and fault finding tool. "The fact that the OPC Server has the capability to save data directly into a SQL server database, and that Adroit can trend from this database, makes the history trending so much more comprehensive and thorough," says Hasenjager.

For more information contact Gert Bezuidenhout, Specialist System Engineering, 012 663 4331, [email protected], www.sse.co.za





Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Understanding the role of AI in generative engineering design
System Integration & Control Systems Design
When a design engineer sets out to design a new part, component, or assembly, the intent is to meet the design requirements for fit, form and function, and also incorporate a certain degree of innovation and elegance to the overall design. There is no reason to re-invent the wheel by introducing a new design.

Read more...
PCS stays up so you don’t have to
PCS Global System Integration & Control Systems Design
Maybe it’s time to look at a solution that stays online 99,99999% of the time so you don’t have to. This the world of Stratus computer platforms, tailor-made for your critical applications.

Read more...
Four ways the global parts shortage has led to innovation and openness
System Integration & Control Systems Design
For those who use automation parts, the unpredictable nature of the supply chain is one of the biggest problems faced today. The shortfall has impacted every industry, but automation components have been especially affected.

Read more...
Iritron’s year of consolidation
Iritron Editor's Choice System Integration & Control Systems Design
Despite the multiple challenges faced by businesses in South Africa, the buoyancy of the technology sector worldwide has produced some green shoots for automation specialist, Iritron.

Read more...
Five edge opportunities for SIs to maximise revenue in 2024
Editor's Choice System Integration & Control Systems Design
System integrators continue to face the challenge of doing more with less – supporting complex operations, while meeting production schedules with limited resources, and innovating to increase efficiency, maximise safety and reduce risk.

Read more...
Condition monitoring in a forging press retrofit
Beckhoff Automation System Integration & Control Systems Design
Significantly increased vibration on machines can result in many forms of negative impacts such as reduced system performance or damage to the machine and foundation. Using the example of retrofitting a forging press with a maximum press force of 2000 tons, Wölfel Engineering explains how efficiently the process was tailored and implemented with PC-based control and measurement technology from Beckhoff.

Read more...
System integration in the digital age
System Integration & Control Systems Design
To meet the challenges of an increasingly competitive marketplace, many manufacturers (end users) must focus on their core competencies and outsource the rest to experts.

Read more...
Choosing a system integrator
Editor's Choice System Integration & Control Systems Design
Automation is an essential part of manufacturing today. Whatever the size, an upgrade or migration project can be complex, and the risks can be high. This is where system integrators (SIs) can help. They can bring together complex subsystems or components of a larger system and make them operate as a whole.

Read more...
Iritron awarded international contract for furnace control
Iritron System Integration & Control Systems Design
Iritron has been awarded two international, multimillion-Rand furnace drying projects. The company has extensive expertise in furnace drying control systems, and provides solutions in the fields of electrical, instrumentation, control systems, and decision support systems.

Read more...
Capitalise on risks by turning them into opportunities for growth
Iritron System Integration & Control Systems Design
In spite of the challenges facing the global and local economy, systems integration expert, Iritron remains optimistic for the year ahead, and believes that there are significant opportunities to be found during a challenging economic climate.

Read more...