SA Instrumentation & Control - Control Loop

Control Loop

Control Loop: Loop Signatures 5
February 2021, Michael Brown Control Engineering, Editor's Choice
This article outlines some of the practical problems and rules of thumb relating to final control elements, which can affect control in the real world.

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Control loop: Case History 175 - Oversized valve disrupts good control
January 2021, Michael Brown Control Engineering, Editor's Choice
This article provides good insight into the dangers of using largely oversized valves, and into the importance of understanding practical control, and how your controllers work.

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Loop Signatures 4: Process dynamics – deadtime and simple lags
November 2020, Michael Brown Control Engineering, Editor's Choice
Two important dynamic factors occurring in the majority of process responses are deadtime, and the first order lag.

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Control loop: Case History 174 - The importance of setting up your controller properly
October 2020, Michael Brown Control Engineering, Editor's Choice
It always amazes me that so few people really understand the workings of their feedback controllers. I have met only a few who really understand the practicalities of control blocks.

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Loop Signatures 3: Process Dynamics – process gain
September 2020, Leaderware, Editor's Choice
If one wishes to control a process, then it is important to have a reasonable understanding of the process itself and certainly one should also be aware of the external influences that can act on it.

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Loop Signatures 2: The two classes of processes.
July 2020, Michael Brown Control Engineering, Editor's Choice
This article will discuss the two classes of processes called self-regulating and integrating (or ramping) processes. This subject is absolutely vital to regulatory control, but strangely is seldom taught ...

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Control loop: Case History 172 - Interesting controls in a copper extraction plant.
June 2020, Michael Brown Control Engineering, Editor's Choice
In my 30 years devoted to optimising controls in industrial process plants in many countries, I thought that I had seen all the possible process dynamics that one would encounter. Imagine my surprise ...

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Control loop: Case History 171 - Instability in a metallurgical plant
March 2020, Michael Brown Control Engineering, Editor's Choice
I have written several articles about the unique problems I have encountered, specifically in the mining processing industry. This article is about some experiences in a mining operation where recently ...

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Control loop: Case History 169 - Tuning a very difficult temperature control loop
November 2019, Editor's Choice
As I have mentioned in previous articles, Greg McMillan, one of the world’s top control experts, has said that he finds temperature control loops generally the worst optimised processes as most people ...

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Smart devices for Ex areas: Unbelievably simple mistakes that prevent control.
September 2019, Michael Brown Control Engineering, Editor's Choice, Motion Control & Drives
I am often astounded by finding really basic problems with controls in plants, which have operated that way for years. These problems are so basic that one can only wonder at how these controls could ...

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Control loop: Case History 167 - Test your analytical capabilities
July 2019, Michael Brown Control Engineering, Editor's Choice, Motion Control & Drives
Answer to the question at the end of Case History 166 (www.instrumentation.co.za/8690r) In the last Case History article, I suggested you try and see what was not so good about a level control, which ...

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Control loop question answered
June 2019, Michael Brown Control Engineering, Editor's Choice
Control loop expert Michael Brown recently received a question from reader, Hansell Williams. The question relates to applying neural network and machine learning concepts to plant automation and control. ...

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Control loop: Case History 166 - Feel and understanding, or lack thereof
May 2019, Michael Brown Control Engineering, Motion Control & Drives
I was present at a very interesting discussion the other day with people who are leaders in the automation and control industry. The subject was how jobs would disappear over the next decade or two as ...

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Control loop: Case History 165 - Interesting tests on loop problems show how much can be deduced from the results.
March 2019, Michael Brown Control Engineering, Motion Control & Drives
I have published many articles showing problems in control loops with figures showing the tests conducted to determine the problems. This time, by way of a change, I would like to suggest that readers ...

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