Analytical Instrumentation & Environmental Monitoring


Moisture sensors for on-line production

September 2004 Analytical Instrumentation & Environmental Monitoring

MoistOne.com/Sensortech Corporation has announced the release of the IR 2004. The company describes the product as the, "...only true smart NIR moisture sensor".

The IR 2004, distributed locally by Protea Automation Solutions, was designed in response to the industry demand for a more modern sensor without hard-wired interfaces. MoistOne.com uses state-of-the-art components to produce what it claims is a "far lower unit cost than any analyser currently on the market". In addition the device boasts highly efficient first surface optics, new lamp designs and digital processing.

The IR 2004 is an intelligent sensor that utilises several wavelengths of near infrared light (NIR), which are projected on the product at a very high frequency. The reflective light is then measured using a digitally enhanced detection system, which then analyses the data several thousand times per second. A powerful embedded PC is used to process, store and display the required data with accuracy 10 times more stable than other conventional sensors. The result is a highly stable and accurate sensor.

MoistOne.com has also designed a Windows software program to monitor the IR 2004. With this program users can view and adjust calibrations, parameters and diagnostics. With digital displays and graphs the MoistOne.com software program is easy use and can be operated on any PC or laptop computer.

Operation:

The IR 2004 measures moisture in product as it passes under the device in a production environment. Calibrated output is available locally through 4-20 mA signal to local digital display, PLC, etc. The sensor can be networked through Ethernet, DeviceNet, Profibus or any of several other bus structures. A Palm-type handheld PDA can be used for Blue-eye IR line-of sight communication to the IR 2004 for modifying calibrations, set-ups, maintenance and local output viewing. The device is a near-infrared backscatter type analyser providing very accurate continuous rapid readings and is generally connected to some type of process-controlling device which maintains constant moisture output. The measurement is non-destructive to the product (because it is non-contact). All components are housed in a water-tight, robust aluminium casting sealed for repetitive washdowns in harsh environments.

Applications:

Food

Cereals, coffee, tea, milk powder, cheese, cookies, crackers, animal food, citrus pulp, sugar, chocolate, potato powder/granules, beet pulp, spent grain.

Tobacco

Bright/Burley, Turkish, cut lamina, stems, leaf, reconstituted, chewing tobacco, cigar, filler, snuff, cased tobacco, CRS, expanded.

Wood products

Medium density fibreboard (MDF), oriented strandboard (OSB), particleboard, fibrboard, hardboard, flakeboard, wood shavings, raw material, hog fuel, bark, resin coating measurement.

Paper processing

Paper converting, coatings, re-moisturising, corrugating control, pressure sensitive, hot melts, wax coatings, carbonless, plastic film thickness.

Chemicals

Fertilisers, detergents, soap powder/flakes, minerals, ceramics, crumb rubber, PVB sheet, laminated glass, PVC, cellulose acetate, bauxite, plastic chips/powders, iron ore, cement, foundry sand, fibre glass, chalk.

Pharmaceuticals

Powders, pellets, lyophilised products, tablets, vacuum dryers, spray dryers.



Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Supporting fast, safe helicopter service across Sweden
ATEQ South Africa Analytical Instrumentation & Environmental Monitoring
In an environment with high risks and fierce competition, Storm Heliworks’ fleet of eight helicopters operates on assignments throughout Scandinavia. Maintenance is critical, and the company recently invested in a battery charger analyser from ATEQ Aviation.

Read more...
WearCheck introduces advanced Legionella testing to safeguard water quality
Wearcheck Analytical Instrumentation & Environmental Monitoring
WearCheck Water has expanded its expertise in water analysis with the introduction of Legionella pneumophila detection and enumeration. This positions the company at the forefront of water and surface safety monitoring, ensuring businesses, industries, and public institutions can proactively manage legionella contamination risks.

Read more...
Silo weighing made easy - new mounting kit for load cells
Analytical Instrumentation & Environmental Monitoring
The PR 6003 mounting kit features fast commissioning in demanding applications in industrial silo weighing. It combines maximum accuracy with maximum safety in a compact system.

Read more...
Inline beverage analyser leverages advanced multi-parameter technology
Analytical Instrumentation & Environmental Monitoring
[Sponsored] The Cobrix 7501/7601 inline beverage analyser leverages advanced multi-parameter technology to enhance quality control in carbonated soft drink production.

Read more...
Smart weighing boosts Bayer’s automation
Analytical Instrumentation & Environmental Monitoring
he new supply centre of the agricultural chemical and pharmaceutical company Bayer in Hangzhou integrates weighing technology of Minebea Intec for precise mixing and homogenisation in Zone 2 hazardous areas.

Read more...
WearCheck Water wins accreditation for microbiological testing
Wearcheck Analytical Instrumentation & Environmental Monitoring
WearCheck Water’s Johannesburg laboratory was recently awarded ISO/IEC17025 accreditation for Total Coliforms and E.coli Testing after a rigorous audit process, adding to the company’s extensive list of certifications, and reinforcing the laboratory’s adherence to national and international work quality standards.

Read more...
Advancing process weighing and weighbridge automation
Analytical Instrumentation & Environmental Monitoring
Sasco Africa, a leader in industrial weighing solutions, is showcasing its latest innovations in process weighing and weighbridge automation.

Read more...
Analysis solutions for total organic carbon
Analytical Instrumentation & Environmental Monitoring
Prepare for the future of water quality monitoring with Hach’s industry-leading total organic carbon (TOC) analysis solutions.

Read more...
Liquid density analyser
Sensoquad Analytical Instrumentation & Environmental Monitoring
The SensoTech LiquiSonic system measures the density or concentration of a liquid by calculating using the sonic velocity to give output in real-time.

Read more...
Oxygen measurement in beverages
Analytical Instrumentation & Environmental Monitoring
[Sponsored] Anton Paar offers a complete range of oxygen measurement instruments for total package oxygen (TPO) measurements, at-line quality control (QC), and in-process monitoring. These instruments help beverage manufacturers achieve accurate, reliable oxygen control at every stage of production.

Read more...