System Integration & Control Systems Design


Rugged and flexible instrumentation solution: small, rugged, intelligent form factor extends FieldPoint I/O family

December 2002 System Integration & Control Systems Design

National Instruments’ new Compact FieldPoint product line delivers a small, rugged, intelligent platform that extends the reach of LabVIEW software to harsh industrial environments such as embedded machine control, industrial data acquisition, data logging, and in-vehicle applications.

With the robust design of Compact FieldPoint, engineers and scientists, once challenged by extreme industrial environments, can now perform advanced measurement and control by integrating this intelligent distributed platform on a factory floor, within an industrial machine, or in remote locations. The Compact FieldPoint family consists of 20 I/O modules and three intelligent controllers that perform analog and discrete control, user-defined data logging, and advanced inline math and signal processing. With these processing capabilities, engineers and scientists can perform signal generation, calculus, curve fitting, statistics, and run PID loops, fuzzy logic, and optimal control routines.

"Compact FieldPoint running LabVIEW Real-Time is perfect for our standalone control of hybrid power systems in Alaska," said Thomas Johnson, research engineer for the Institute of Northern Engineering, University of Alaska. "These systems provide cathodic protection for the trans-Alaskan pipeline and must operate with utmost reliability in extreme and adverse conditions. Only Compact FieldPoint combines the necessary ruggedness and durability necessary to make these systems a reality."

Compact FieldPoint incorporates a solid metal backplane for standalone mechanical ruggedness and stability. Users benefit from sturdy four or eight-slot backplanes and steel screw fasteners that enable Compact FieldPoint to endure high vibration applications, even when mounted on heavy machinery or in vehicles. This industrial form factor is the size of a large brick, measuring 127 x 254 x 127 mm (5 x 10 x 5 in), and withstands 50 g of shock and 5 g of RMS vibration.

"By eliminating the possibility of disconnect failures resulting from intense shock and vibration, Compact FieldPoint provides a cutting-edge solution for the challenges of in-vehicle testing. This small, rugged, and intelligent platform enables us to implement analog measurement, control, and data logging to monitor signals, such as oil pressure and vehicle speed," said Lance Butler, senior systems integrator for B&B Technologies. "This dramatically reduces the time and cost currently associated with in-vehicle applications."

Compact FieldPoint operates in temperatures ranging from -25 to +60°C, enabling users to run embedded LabVIEW applications in extreme environments that cause many industrial PCs to fail. With the Ethernet connectivity of Compact FieldPoint, engineers and scientists can create Web-enabled applications, remotely monitor sites to improve processes, reduce costs, and improve data throughput. The built-in Web and file servers featured in Compact FieldPoint provide easy access to the embedded LabVIEW application and stored data. With remote panels, users can access the LabVIEW user interface through any Web browser, enabling them to view or control embedded applications remotely without a separate human machine interface (HMI).

For applications requiring control of external devices, Compact FieldPoint offers one RS485 and three RS232 serial ports. Engineers and scientists now can control and communicate with industrial devices, including barcode scanners, radio modems, touch screens, and programmable logic controllers (PLCs), using the four serial ports. The RS485 serial port provides a low-cost, long- distance (1,2 km), multidrop network for connecting these industrial devices.

Because Compact FieldPoint seamlessly integrates with PLCs, engineers can achieve advanced analog control, measurement, data logging, and communication functionality. For systems incorporating a PC, LabVIEW provides connectivity to more than 100 PLCs from a wide range of manufacturers.

With new flexible mass termination options, engineers and scientists can use industry standard 37-pin DSUB connectors to wire I/O signals to a plug-in screw terminal connector block or create custom cables for machine building, which reduce installation time, eliminate manual labour, increase accuracy, and reduce cost. The platform also offers a removable Compact Flash, which increases memory for extended data logging and allows engineers to easily perform software updates without an Ethernet connection.

Compact FieldPoint also expands upon the capabilities of traditional distributed measurement and control platforms, providing one of the easiest data acquisition systems and a fast time-to-first measurement. With LabVIEW, engineers and scientists benefit from simple hardware configuration and an easy-to-use software programming interface.

For more information contact National Instruments South Africa, 011 805 8197, [email protected], www.ni.com





Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Understanding the role of AI in generative engineering design
System Integration & Control Systems Design
When a design engineer sets out to design a new part, component, or assembly, the intent is to meet the design requirements for fit, form and function, and also incorporate a certain degree of innovation and elegance to the overall design. There is no reason to re-invent the wheel by introducing a new design.

Read more...
PCS stays up so you don’t have to
PCS Global System Integration & Control Systems Design
Maybe it’s time to look at a solution that stays online 99,99999% of the time so you don’t have to. This the world of Stratus computer platforms, tailor-made for your critical applications.

Read more...
Four ways the global parts shortage has led to innovation and openness
System Integration & Control Systems Design
For those who use automation parts, the unpredictable nature of the supply chain is one of the biggest problems faced today. The shortfall has impacted every industry, but automation components have been especially affected.

Read more...
Iritron’s year of consolidation
Iritron Editor's Choice System Integration & Control Systems Design
Despite the multiple challenges faced by businesses in South Africa, the buoyancy of the technology sector worldwide has produced some green shoots for automation specialist, Iritron.

Read more...
Five edge opportunities for SIs to maximise revenue in 2024
Editor's Choice System Integration & Control Systems Design
System integrators continue to face the challenge of doing more with less – supporting complex operations, while meeting production schedules with limited resources, and innovating to increase efficiency, maximise safety and reduce risk.

Read more...
Condition monitoring in a forging press retrofit
Beckhoff Automation System Integration & Control Systems Design
Significantly increased vibration on machines can result in many forms of negative impacts such as reduced system performance or damage to the machine and foundation. Using the example of retrofitting a forging press with a maximum press force of 2000 tons, Wölfel Engineering explains how efficiently the process was tailored and implemented with PC-based control and measurement technology from Beckhoff.

Read more...
System integration in the digital age
System Integration & Control Systems Design
To meet the challenges of an increasingly competitive marketplace, many manufacturers (end users) must focus on their core competencies and outsource the rest to experts.

Read more...
Choosing a system integrator
Editor's Choice System Integration & Control Systems Design
Automation is an essential part of manufacturing today. Whatever the size, an upgrade or migration project can be complex, and the risks can be high. This is where system integrators (SIs) can help. They can bring together complex subsystems or components of a larger system and make them operate as a whole.

Read more...
Iritron awarded international contract for furnace control
Iritron System Integration & Control Systems Design
Iritron has been awarded two international, multimillion-Rand furnace drying projects. The company has extensive expertise in furnace drying control systems, and provides solutions in the fields of electrical, instrumentation, control systems, and decision support systems.

Read more...
Capitalise on risks by turning them into opportunities for growth
Iritron System Integration & Control Systems Design
In spite of the challenges facing the global and local economy, systems integration expert, Iritron remains optimistic for the year ahead, and believes that there are significant opportunities to be found during a challenging economic climate.

Read more...