Iritron awarded international contract for furnace control
September 2023System Integration & Control Systems Design
Iritron has been awarded two international, multimillion-Rand furnace drying projects. The company has extensive expertise in furnace drying control systems, and provides solutions in the fields of electrical, instrumentation, control systems, and decision support systems. It has been appointed by an international OEM for projects in Canada and Angola. The OEM is a global supplier of bulk material handling and separation equipment for mines, and specialises in high-tech engineering for the drying and processing industries.
“We have collaborated on several projects with the OEM, and provide specialist in-house engineering expertise, and products specific to these complex drying projects. By designing an intelligent thyristor control system, we provide immediate savings by reducing the cost of expensive, high-maintenance capacitors and freeing up transformer capacity, making the plant more cost effective,” says Iritron managing director, Andre Roeloffze.
Iritron has been appointed to supply the control system utilising Eurotherm’s award-winning EPower that offers a patented predictive load management control strategy utilising a high-speed CanBUS network. It continually samples data that allows the main drive to distribute furnace zone firing cycles, keeping demand as low as possible, while maintaining product quality.
In addition, through advanced diagnostics, the resistance of each element is continually measured for possible local failure, giving maintenance teams proactive warning to correct the element phase and remediate any unbalanced load on the star connection. All communication protocols are supported, including ProfiBus, ProfiNet and DeviceNet, for early warning to PLC, DCS and scada systems.
The system will include machine learning and artificial intelligence for predicting anomalies, for smart alarms, and for indicating trends in operational areas. All these are focused on overall equipment efficiency and preventive maintenance.
Within the mining, minerals and metals clusters, large consumers of electricity are processes utilising kilns, ovens, glass lehr baths, and furnaces for extracting, drying, melting, and heat treatment.
“The current energy crisis facing many countries across the world makes it increasingly critical to implement energy-efficient systems and processes. Implementing digital transformation will result in efficiencies and ultimately energy savings,” explains Roeloffze. He concludes: “It is important to not only reduce energy consumption and maintenance costs but also reduce carbon dioxide emissions. Environmental, social and governance (ESG) considerations become important when investors measure the sustainability and ethical impact of a company.”
The power of wireless vibration monitoring in mining Iritron
Sensors & Transducers
Over the past two years, advancements in sensor technology have significantly enhanced the capabilities of remote monitoring, driving the rise of autonomous mining and drilling operations.
Read more...Five smart machine trends you need to know Adroit Technologies
System Integration & Control Systems Design
The last ten years have brought about dramatic advances in technologies that OEMs had never realised would affect their designs or the saleability of their machines, much less impact business models and profits so dramatically. The following discussion will cover key advancements and recommendations all OEMs should be adopting in their design processes to stay current and competitive.
Read more...Avoiding the pitfalls of PLC and scada control system integration Iritron
System Integration & Control Systems Design
Upgrading your control system by integrating PLCs with scada systems should be a simple seamless process. Regrettably, the industry is plagued with control system integration and upgrade myths and misconceptions that can lead to liability issues, project delays, cost overruns and decreased plant performance.
Read more...36 years of innovation and success SAM Systems Automation & Management
Editor's Choice System Integration & Control Systems Design
Systems Automation & Management was established in 1988 at a time when there were no other systems integrators (SIs) in the process business. SA Instrumentation & Control’s editor caught up with managing director, Claudio Agostinetto to find out more about how this thriving company has prospered over the last 36 years.
Read more...Remote asset condition monitoring and anomaly detection Iritron
Industrial Wireless
Asset condition monitoring, anomaly detection, and failure prediction are becoming more critical in all industries. The real-time monitoring of assets located in remote locations for the detection of anomalies can become very expensive, and the implementation of solutions for remote equipment monitoring has been slow in coming. However, this hurdle can now be overcome
Read more...Understanding the role of AI in generative engineering design
System Integration & Control Systems Design
When a design engineer sets out to design a new part, component, or assembly, the intent is to meet the design requirements for fit, form and function, and also incorporate a certain degree of innovation and elegance to the overall design. There is no reason to re-invent the wheel by introducing a new design.
Read more...PCS stays up so you don’t have to PCS Global
System Integration & Control Systems Design
Maybe it’s time to look at a solution that stays online 99,99999% of the time so you don’t have to. This the world of Stratus computer platforms, tailor-made for your critical applications.
Read more...Four ways the global parts shortage has led to innovation and openness
System Integration & Control Systems Design
For those who use automation parts, the unpredictable nature of the supply chain is one of the biggest problems faced today. The shortfall has impacted every industry, but automation components have been especially affected.
Read more...SMOM – the future is here now Iritron
Editor's Choice IT in Manufacturing
In his presentation at the recent MESA Africa conference, Neels van der Walt, business development manager at Iritron, revealed the all-encompassing concept of smart mining operations management (SMOM), and why it is inextricably linked to the future of worldwide mining operations.
Read more...Iritron’s year of consolidation Iritron
Editor's Choice System Integration & Control Systems Design
Despite the multiple challenges faced by businesses in South Africa, the buoyancy of the technology sector worldwide has produced some green shoots for automation specialist, Iritron.
printer friendly version