August 2021System Integration & Control Systems Design
The manufacture of pharmaceutical products requires a high degree of efficiency and safety in the manufacturing process. Production plants need to be flexible and so it is important to be able to implement quick and error-free changeover of machines.
Siko’s monitored position indicators and fully automated positioning drives make format changes in pharmaceutical processes significantly faster, with 100% process reliability and digital protocolling. The advantage of this would be optimisation of production and its costs, traceability and the retrofitting of existing machinery.
Monitored format adjustment
The process of erecting and filling packaging units needs to be carried out quickly. Time losses due to long change-over processes have a counter-productive effect. Failures during changeover also result in a high scrap rate, because of the high cycle rate in this manufacturing process. Bus-capable position indicators monitor manual adjustment and report errors visually and via bus communication. A production start with an incorrect format setting is therefore 100% excluded. Status LEDs and direction indicators allow for fast and precise setup.
Automated format adjustment
Compact actuators replace manual adjustment and enable format change practically at the touch of a button, quickly and safely. Folding boxes depends on the packaging size and material quality. The respective adjustment axes need to be changed safely and quickly. Compact actuators move to the new axis positions at the touch of a button. The next packaging size is implemented automatically and is 100% process-reliable.
Labelling/marking
In the course of serialisation and ‘track and trace’, the requirements for labelling and inspection have increased immensely. Even with format adjustments, these must be ensured every time the product is changed so that the labelling is also correctly aligned for the next repackaging. Otherwise, the subsequent test device can no longer correctly identify the product with serial number. Actuators ensure fast and safe height adjustment of the labelling module according to the size of the packaging.
A complete system from a single source
Siko’s Retrofit provides a self-sufficient control system for bus-capable Siko-position indicators and actuators. Retrofit is an option for manual format adjustment as well as monitored format adjustment or automatic conversion at the touch of a button.
Commissioning is done practically via plug-and-play. Source code programming is not necessary. The intuitive user interface makes operation child’s play.
Rotary atomisers for efficient paint spraying Instrotech
Sensors & Transducers
Painting the bodywork is an integral component of vehicle manufacturing. Keller supplied intrinsically safe pressure transmitters and intrinsically safe temperature sensors to a client producing paint robots for the car industry.
Read more...The state of the SI industry remains strong and is expanding
System Integration & Control Systems Design
The system integration (SI) industry is expanding with the adoption of AI, automation and data sharing, allowing companies to improve operational efficiency and competitiveness across diverse sectors.
Read more...The symbiotic relationship between OEMs and SIs Schneider Electric South Africa
Editor's Choice System Integration & Control Systems Design
While businesses tend to turn directly to original equipment manufacturers OEMs or vendors when embarking on IT projects, the role of the SI as a key facilitator and partner cannot be overstated.
Read more...Flexible and precise dispensing technology Beckhoff Automation
System Integration & Control Systems Design
The Scheugenpflug ProcessModule axis system forms the basis of Atlas Copco’s dispensing and screwing cells and a flexible integration platform for general contractors and machine builders. Precise process sequences are ensured by TwinCAT CNC and servo drive technology from Beckhoff.
Read more...The time is now for systems integrators
Editor's Choice System Integration & Control Systems Design
Integrators combine sophistication regarding technology innovation with practical, hands-on experience. Collaborating with systems integrators is the means to significant productivity improvement, powered by the convergence of automation and information and operations technology.
Read more...System integrators are a diverse market
Editor's Choice System Integration & Control Systems Design
System integrators (SIs) combine expertise on emergent technologies with real world experience. Working with SIs, it’s inevitable that at some point someone will say, “We’re not a typical SI.” And in many ways, it’s true. SIs come in all shapes and sizes.
Read more...Avoiding the pitfalls of PLC and scada control system integration Iritron
System Integration & Control Systems Design
Upgrading your control system by integrating PLCs with scada systems should be a simple seamless process. Regrettably, the industry is plagued with control system integration and upgrade myths and misconceptions that can lead to liability issues, project delays, cost overruns and decreased plant performance.
Read more...EtherCAT measurement terminals for vehicle development at Mercedes-Benz Beckhoff Automation
System Integration & Control Systems Design
At the Mercedes Technology Centre plant in Sindelfingen, Germany, car axles are examined with the highest precision on four test benches, in parallel with road tests and simulations. All data is acquired using PC-based control from Beckhoff.
Read more...Loop signature 23: Tuning Part 2.
Editor's Choice System Integration & Control Systems Design
It is my opinion that most tuning methods are very crude. They do of course also offer a starting point for tuning if one is not fortunate enough to have a sophisticated tuning package like a Protuner around.
Read more...PIC microcontrollers with integrated FPGA features in TME
System Integration & Control Systems Design
The new PIC16F131xx microcontrollers in TME’s offering from Microchip are ideal for the evolving and miniaturising electronic equipment market, offering efficient power management and predictable response times for controllers.
printer friendly version