Dry-type transformers go mainstream
December 2019
Electrical Power & Protection
The uptake of dry-type transformers in South Africa is now well beyond ‘niche’ applications, with local specialist Trafo Power Solutions installing a range of sizes across various sectors. “In recent months, we have been involved in projects with small 50 kVA low voltage lighting transformers, right up to 4,5 MVA medium voltage customised units,” says David Claassen, managing director of Trafo Power Solutions. “These have been installed in healthcare facilities, commercial buildings, educational institutions, mines and data centres, as well as at solar energy plants.”
Among its recent contracts, the company has supplied a number of lighting transformers. It has also provided outdoor instrument transformers to facilitate measurement of voltage on overhead lines. These cast-resin voltage transformers (VTs) typically have 33 kV, 22 kV and 11 kV primaries with 110 V secondaries with between 50 VA and 500 VA burden.
In the mining sector, a recent contract was the installation of 200 kVA dry-type transformers. This is often a corrosive environment in terms of water and dust, so a high ingress protection (IP) rating was applied. Claassen adds that a range of materials and paint can also be specified by the customer to further withstand corrosion.
Data centres are a fast growing aspect of the country’s digital economy, and Trafo Power Solutions is supporting this segment with its cast-resin transformers. It recently delivered and cold-commissioned two 2 MVA units for a data centre in Cape Town.
“These facilities obviously require the highest levels of reliability and protection from their electrical and electronic networks,” says Claasen. “The windings and core of our units were designed for a K factor of 13, given the high non-linear load. An electrostatic shield was also installed, along with surge protection of the highest order.”
He notes that there was substantial time pressure to complete the contract, but flexibility and responsiveness at Trafo Power Solutions ensured on-time delivery.
At three small-scale solar plants, Trafo Power Solutions is providing three 800 kVA transformers which will step up power from 400 V to 22 kV. These applications involve a solar inverter for the 100% non-linear load, as well as an electrostatic shield between the primary and secondary windings.
Claassen emphasises that the business prides itself on the level of application engineering for each customer’s specific requirements. “We understand what we are supplying and the risks faced by the customer and we design the solution accordingly,” he concludes. “Industry is certainly showing their faith that dry-type transformers can be applied in a growing range of applications.”
Further reading:
The climate change reality in South Africa: An engineer’s call to action
Electrical Power & Protection
This year’s World Engineering Day on 4 March was a powerful reminder of the critical role engineers play in driving progress toward the sustainable development goals.
Read more...
Empowering Africa’s renewable energy future
Electrical Power & Protection
As a global leader in renewable energy technology, SUNGROW has pioneered sustainable power solutions for over 28 years. At the recent Africa Energy Indaba 2025, SUNGROW showcased its advanced energy solutions designed to meet the diverse needs of the African continent.
Read more...
The role of electromechanical solutions in supporting Africa’s industrial growth
Electrical Power & Protection
Africa’s industries are transforming rapidly. Fuelled by a huge demand for energy connectivity, better infrastructure, increased manufacturing and responsible resource management, electromechanical solutions are key to shaping this growth, allowing industries to scale up their operations efficiently and sustainably.
Read more...
Empowering South Africa’s IPPs for a renewable future
Electrical Power & Protection
Many crucial parts of the economy of the future will be hugely energy intensive, foremost amongst which will be electrified transport and the large data processing required by automation and AI. Successful economies will be those that can ensure businesses and investors have access to a stable supply of low-cost renewable energy. South Africa has the opportunity to become a global leader in this regard.
Read more...
Sustainable mining operations escalate as demand for critical materials to double
Electrical Power & Protection
The mining sector is at the forefront of the energy transition due to its role in extracting essential materials and minerals necessary for green technologies. As demand for renewable energy, electric vehicles and other sustainable technologies increases exponentially, so will the demand for these necessary materials.
Read more...
Monitoring partial discharge on medium voltage switchgear
Schneider Electric South Africa
Electrical Power & Protection
Schneider Electric South Africa has launched its EcoStruxure Service Plan (ESP) in the Anglophone African region for medium voltage (MV) switchgear
Read more...
Raptor switches
Phoenix Contact
Electrical Power & Protection
The Phoenix Contact Raptor switches enable reliable and safe operation in extreme ambient conditions. The managed switch portfolio meets the stringent requirements of IEC 61850-3 and IEEE 1613 standards and is ideal for critical infrastructure and power supply applications.
Read more...
Electrical safety warning indicators
Electrical Power & Protection
Remlive electrical safety warning indicators have been keeping the workplace safe for more than 25 years.
Read more...
Self-contained standalone lightning warning system
Senseca
Electrical Power & Protection
The BTD-200 lightning warning system from Biral (UK) is a complete detection and warning system. Its highly specialised aviation grade lightning detection technology delivers the warning as soon as lightning is detected and before the first strike.
Read more...
Half brick second generation converter
Vepac Electronics
Electrical Power & Protection
The Supreme series half brick second generation converter from Vepac is composed of isolated, board-mountable, fixed switching frequency DC-DC converters that use synchronous rectification to achieve extremely high power conversion efficiency.
Read more...
printer friendly version