Level Measurement & Control


New generation of 80 GHz radar sensors meet individual requirements

November 2022 Level Measurement & Control

Endress+Hauser is relaunching the Micropilot range of 80 GHz radar sensors. When developing the new Micropilot FMR60B, FMR62B, FMR63B, FMR66B and FMR67B, one thing was paramount: the customer’s requirements. When it comes to challenges such as measuring points that are difficult to access, dusty environments or extreme process temperatures, the new generation provides a solution. What’s more, wizards operated via the SmartBlue app make the sensors easier to use.

Apart from tried and tested digital communication protocols such as HART or Profibus, the new generation also relies on innovative communication technologies such as Ethernet-APL. The enhanced measurement performance of the new radar chip, combined with the smart ‘Heartbeat Technology’ monitoring function, helps to increase productivity. The new Micropilot generation offers solutions that make individual customer processes simpler, more efficient and safer.

Simple in every respect

The range of new-generation 80 GHz radar sensors for level measurement provides solutions for virtually any radar application. Thanks to the compact device design, it can be used in confined installations. Suitable versions are also available for challenging process conditions such as aggressive media or extreme temperatures.

Commissioning and operation of the Micropilot range are straightforward and intuitive. Users are guided through the process by integrated assistants (wizards), thus preventing errors and enabling the devices to be operated without much training. Parameter configuration and subsequent proof testing are also guided.

Thanks to a Bluetooth interface, the devices can be conveniently controlled remotely via Endress+Hauser’s SmartBlue app. In conjunction with Heartbeat Technology, processes can thus be monitored continuously, and verifications performed in less than three minutes while the process is running. Furthermore, the devices use the entire range of digital communication options such as Ethernet-APL, Profibus PA and HART. These new communication options, together with the new user interface, and the numerous wizards, make for easier operation.

With the HistoROM mobile data memory, measuring point parameters are transferred to the new sensor without error when the electronics are replaced. The device is repaired quickly and smoothly without the need for specialised user knowledge.

Maximum safety for staff, plants and processes

Systematic errors, unintentional operating errors and process anomalies all pose risks to plant safety. The new Micropilot radar family meets all safety requirements. It has been developed in accordance with IEC 61508, using Endress+Hauser’s 20 years of SIL expertise, and can therefore be used in SIL2 or SIL3 applications, for example with homogeneous redundancy.

Furthermore, operating sequences guide the user step by step through commissioning, parameter configuration or SIL proof testing, thus preventing systematic errors, and increasing safety. Thanks to the existing Buetooth interface, function checks or changes to settings can always be performed remotely from outside the danger zone via the SmartBlue app. The innovative communication option, Ethernet-APL, also allows the device to be monitored and operated for the first time via an integrated web server. The new colour display ensures safety at a glance by changing from green to red in the event of an error and thus providing a quick status overview.

Another function designed to eliminate systematic errors is the automatically generated checksum (CRC), which is generated from all the safety-related parameters and noted in the test report. Changes to an individual parameter can thus be identified from the checksum, making it possible to see at a glance if a parameter has been changed, thus significantly speeding up inspections.

Increased efficiency and measurement performance

Not only does the 80 GHz Micropilot range offer the highest level of safety, the measurement performance of the in-house developed radar chip also increases the productivity of industrial processes.

In addition to the measurement performance, Heartbeat Technology developed by Endress+Hauser enables productivity gains. It provides reliable diagnostic and monitoring data and enables predictive maintenance thanks to its constant monitoring of anomalies such as foam or build-up. Device verifications can be performed in less than three minutes without having to remove the device and without interrupting the process.

The patented radar accuracy index (RAI), combined with Heartbeat Verification, now enables traceable verification according to DIN ISO 9001 for the first time, resulting in a considerable reduction in the effort and costs associated with calibration and documentation, and significantly extending calibration cycles. State-of-the-art communication options such as Profibus PA, HART and Ethernet-APL further increase plant availability. Ethernet-APL fully enables digitalisation in the process industry and throughout all lifecycle phases. Thanks to easy integration into asset management systems and smart self-diagnostics, plant shutdowns are largely avoided and production output is increased.


Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Groundwater level measurement using LoRa module
Instrotech Level Measurement & Control
Monitoring groundwater levels across large industrial sites is critical. Salzgitter Digital Solution was tasked with developing a fully automated and digital monitoring system using Long Range Wide Area Network technology.

Read more...
Level measurement of an acid dosing tank at a WWTP
Level Measurement & Control
Ferric chloride and other acids are essential chemical substances in water and wastewater treatment. To control the dosing of acid solutions, an Australian wastewater treatment plant uses a special container to store, mix and add these chemicals. The company opted in favour of KROHNE’s OPTIWAVE 1540 radar level transmitter

Read more...
Transforming the process industry through digitalisation
Endress+Hauser South Africa IT in Manufacturing
By connecting field devices, systems and people, digitalisation creates new opportunities to optimise operations, enhance maintenance strategies and support continuous improvement. As a leading instrumentation provider and major source of process data, Endress+Hauser plays a key role in enabling this transformation.

Read more...
Verification using Heartbeat Technology is a breeze
Endress+Hauser South Africa Sensors & Transducers
Heartbeat Technology reflects Endress+Hauser’s long-term commitment to enhancing measurement reliability and efficiency across a growing product portfolio.

Read more...
Elevating analogue signal processing
Endress+Hauser South Africa Editor's Choice
The RN Series from Endress+Hauser is a powerful and relevant solution for analogue signal processing and conditioning.

Read more...
Sensors measure palm oil tank level
Instrotech Level Measurement & Control
The Senix ToughSonic 30 accurately measures and monitors the level of palm oil in large tanks approximately nine metres in height.

Read more...
Precise level control
Level Measurement & Control
Whether in silos, tanks or process containers, the exact detection of fill levels is crucial for stable, safe and economical production processes. However, many common measuring methods quickly reach their limits in practice.

Read more...
Cleaning solutions for optical sensors
Endress+Hauser South Africa Sensors & Transducers
Achieving accurate and continuous process visibility requires reliable sensor performance, even in challenging media. Endress+Hauser’s CYR51 mechanical cleaning unit addresses these challenges by providing stable, automated cleaning of turbidity and UV-Vis absorption sensors.

Read more...
Powering Africa’s sustainable mining
VEGA Controls SA Editor's Choice Level Measurement & Control
At the 2026 Mining Indaba in Cape Town, one theme rises above all others, progress through precision. For VEGA, a global leader in process instrumentation, this mission aligns perfectly with its core purpose, which is turning measurement into meaningful progress.

Read more...
Cutting-edge sensor technology
Endress+Hauser South Africa Sensors & Transducers
The advantage of Endress+Hauser’s Memosens technology is that digitised measured values and sensor information are transmitted via a non-contact connection from the sensor to the cable, and as a digital signal to the transmitter.

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved