Environmental conditions in automotive weld shops can adversely affect sensor performance and longevity. Frequent stops in production processes may be required to clean, maintain, and replace damaged or dirty sensors. Challenges include:
• Weld splatter can burn sensor lenses, causing permanent damage.
• Accumulation of dust and residue from welding fumes on the sensor lens gradually degrades performance and reliability.
• Low-profile, low-contrast targets can be very difficult to detect.
Solution: Q4X laser distance sensor
• 316L stainless steel housing and an add-on aperture lens kit made of borosilicate glass protects the sensor and lens, ensuring a long working life.
• Best-in-class excess gain burns through dust and residue on the sensor lens to provide reliable performance with minimal maintenance downtime.
• IO-Link enables remote configuration, monitoring, and extended diagnostics to simplify installation, maintenance, management, and sensor replacement.
• Sensor detects sub-millimetre changes in distance to verify part presence or positioning, regardless of colour or reflectivity of object and background.
• Compact sensor installs easily into space-constrained applications.
Rotary atomisers for efficient paint spraying Instrotech
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Painting the bodywork is an integral component of vehicle manufacturing. Keller supplied intrinsically safe pressure transmitters and intrinsically safe temperature sensors to a client producing paint robots for the car industry.
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The density of fruit concentrate has a direct impact on the flavour, texture and overall quality of the final product. The VEGA Minitrac 31, VEGASOURCE 31, and the KV 31 mounting bracket present a failproof solution that effectively addresses the technical complexities associated with high temperature, viscosity and fouling.
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The pulp and paper industry poses a major problem for most photoelectric sensors. The high level of contamination in these dusty, dirty and grimy environments makes it impossible for most competing sensors to operate and sense reliably and efficiently.
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