For efficient energy management in building and plant operation, it is necessary to log the consumption of water, electricity, and heat at the shortest possible intervals. PC-based control from Beckhoff offers the ideal basis for the acquisition and processing of this consumption data, including secure communication with Cloud-connected database systems.
Consumption data concerning the use of electricity, water, heat or gas in networked buildings, properties, towns or plants can be made available via the Cloud. These large quantities of data – often referred to as ‘big data’ – can be used by building occupants, building operators or municipalities in order to optimise energy consumption.
Malfunctions and excessive consumption can be easily identified. This identification of malfunctions, as well as gathering detailed, highly accurate consumption statistics, often remotely, is streamlined through this process.
Beckhoff supplies the ideal platform for smart metering in PC-based control. Consumption data is cost-effectively acquired via modular Beckhoff I/O terminals. These flexible devices are ideal for the most diverse types of signals, either by the direct connection of a sensor, by distributed I/Os on a fieldbus (e.g. EtherCAT, Profinet or BACnet/IP) or via lower-level buses such as M-Bus. Control, regulation, and data pre-processing are performed by an embedded PC, which is easily scalable with different performance classes. The programming of PLC functions, the integration of program codes as required (such as for C++), and the configuration of I/O points, database interfaces and the OPC UA (unified architecture) communication protocol, all take place in the universal TwinCAT engineering environment. A modern, Cloud-connected system interface can be realised via the TwinCAT database server. Optionally, the data can also be buffered and analysed locally in an Embedded PC.
With OPC UA, the embedded PC serves as the client and the higher-level energy management software as the OPC UA server. OPC UA offers the option of secure data communication, standardised according to IEC 62541.
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Vepac Electronics offers the Sielco Sistemi SS10680 series of isolated Modbus gateways with built-in Wi-Fi, providing three configurations for industrial data acquisition: cloud publishing via MQTT, local USB and FTP logging, and straightforward Modbus TCP to Modbus RTU conversion.
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: The Dinkle iO-GRID X modular remote I/O family is now available, offering fieldbus coupler modules for major industrial Ethernet protocols, and over 20 types of I/O modules to help integrators and equipment builders create flexible, efficient control systems.
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