Working-at-height safety solution
April 2018
System Integration & Control Systems Design
News
Rope-access specialist Skyriders has provided a working-at-height safety solution for a contractor undertaking maintenance at the Sappi Ngodwana pulp and paper mill in Mpumalanga. It follows an earlier successful project in 2016 whereby Skyriders undertook inspection and repair work on the ducting between the boilers and the smoke stacks as well as platform installations inside a smoke stack at the mill.
Marketing manager Mike Zinn explains that the rope-access specialist was called upon to assist a contractor undertaking maintenance on a tower crane platform. Due to the height of the platform, a working-at-height safety solution was necessary.
A senior Level 3 rope access supervisor and technical manager were dispatched to site to create an optimal solution. “We had a bracket system designed and then fabricated that was strapped to the vertical column of the tower crane itself, which the team could hook onto,” elaborates Zinn. “Thus they could undertake all of the necessary maintenance while attached to this temporary lifeline system that was essentially just bolted onto the tower crane.”
In addition, Skyriders briefed the team on basic working-at-height safety requirements, and how best to use the customised system it had devised for Sappi. The project was completed in January and represents an ongoing involvement with the pulp and paper giant.
Zinn comments that rope access has allowed Sappi to achieve significant cost-savings in terms of its maintenance and repair requirements: “Scaffolding on the other hand is costly and time consuming, and disproportionately expensive compared to the scope of the work.”
Given the successful working relationship between Sappi and Skyriders to date, Zinn is confident of Skyriders’ continued involvement with, and further diversification into, the pulp and paper industry. Additional projects include work on a new cellulose plant, as well as a recovery boiler.
For more information contact Mike Zinn, Skyriders, +27 (0)11 312 1418, [email protected], www.ropeaccess.co.za
Further reading:
Flotation system modernisation for a gold processing and mineral recovery plant.
Moore Process Controls
System Integration & Control Systems Design
Moore Process Controls has successfully modernised a gold processing plant's flotation control system, replacing obsolete I/O hardware with Schneider Electric's latest M580 X80 platform.
Read more...
Project and industry
Schneider Electric South Africa
System Integration & Control Systems Design
Transforming crushing plant operations through integrated automation.
Controlgear Instramac was engaged to deliver the electrical control and automation systems for a new crushing plant within the
...
Read more...
Project and industry
EXEL Electrical Engineering
System Integration & Control Systems Design
EXEL EE was contracted to deliver the complete electrical, control and instrumentation scope for the upgrade of a gold mine's water treatment facilities in Tanzania.
Read more...
Turning system integrators into trusted technology partners
Schneider Electric South Africa
IT in Manufacturing System Integration & Control Systems Design
Schneider Electric’s Alliance Partner Programme is repositioning system integrators from hardware suppliers into lifecycle-value partners. Oriel Soupen explains the competency framework, certification model and real-world results that are already helping African system integrators win higher-value, longer-term engagements.
Read more...
When digital twins move from concept to critical tool
IT in Manufacturing System Integration & Control Systems Design Maintenance, Test & Measurement, Calibration
Digital twins are moving out of the lab and onto the mine, the factory floor and the transport network where they predict failures before they happen. Amritesh Anand looks at where they earn their keep, the data and integration work behind them, and the security questions every organisation should ask before switching one on.
Read more...
Best practices for managing the MRO supply chain in Africa
RS South Africa
System Integration & Control Systems Design
RS South Africa outlines how strong data governance and digital tools can turn maintenance, repair and operations procurement into a strategic advantage across Africa.
Read more...
Containerised Solar Solution Accelerates Delivery of Riverside 3 MW Power Plant
Proconics
System Integration & Control Systems Design
Proconics was engaged by NewFields to deliver the electrical integration solution for the Riverside 3 MW Solar Power Plant in Zimbabwe. The project required a compact, modular approach that could simplify deployment, minimise site works, and support rapid commissioning in a remote location.
Read more...
Modern Energy Metering Solution Enhances Reliability and Reporting for Major Power Utility
SAM Systems Automation & Management
System Integration & Control Systems Design
This project involved the implementation of a modern energy metering system for a major power utility operating within the industrial automation and energy management sector. The objective was to improve the reliability, accessibility, and accuracy of energy data while simplifying infrastructure and reducing system complexity.
Read more...
PCS Global
PCS Global
System Integration & Control Systems Design
PCS Global led a digital infrastructure initiative in a southern African data centre setting, aiming to merge several essential operational systems into one cohesive platform. The objective was to break down silos, enable real-time decisions, and ensure seamless operation in a mission-critical environment.
Read more...
Seamless migration from ET 200M to ET 200SP HA for future-ready automation
Moore Process Controls
System Integration & Control Systems Design
Moore Process Controls undertook a modernisation initiative spanning the mining, petrochemical, and oil & gas sectors. This project involved upgrading legacy Siemens ET200M I/O systems to the advanced ET200SP HA platform.
Read more...