IT in Manufacturing


Digitalisation drives compressed air system development

Technews Industry Guide: Industrial Internet of Things & Industry 4.0 IT in Manufacturing

German company, Otto Boge (Boge), develops compressed air systems for which it offers an extensive portfolio of components, machines and complete plants. To increase the efficiency of its production, Boge has digitalised all its processes end-to-end with software solutions from Siemens PLM Software. This has enabled it to reduce its requirement for costly prototypes, simplified its quality control and release procedures and opened up whole new business models. Using new cooperation methods, digitalisation has allowed Boge to supply its customers with compressed air in the role of a service provider. It is used in the foam canons deployed by the fire department, ventilation systems for patients in hospitals and in offshore refineries.

Founded in 1907, Boge develops and builds the compressed air systems needed to supply this important resource in its own factories. The plants come in a variety of forms, such as complete compressed air units built into maritime containers, can encompass as many as 45 000 parts, and are exported to 120 countries. The company has been using CAD systems for its design work since the 1980s, and since the early 2000s, its design engineers have added Solid Edge from Siemens PLM Software to their design armoury.

The modules at a glance

Today, Solid Edge is not only used to design Boge’s own piping system (AIRficient) as a method of measuring the air tightness and efficiency of important components. Boge also calls on the modular Solid Edge ‘construction kit’, comprising around 65 000 CAD components, when planning large-scale assemblies. Standard components can be added from libraries, and data from suppliers can be imported using the STEP (Standard for the Exchange of Product model data) format. As plant construction entails using a particularly high proportion of parts from subcontractors, Boge makes increasing use of synchronous technology from Solid Edge, which enables third-party geometries to be processed with ease, and then inserted into an assembly. All team members involved in the project who are not necessarily based in the same office are able to access the big picture of an assembly at any time as they work on the different components. This reduces the likelihood of errors during the initial assembly.

Direct link to the ERP system

Using the integrated FEM (Finite Element Method) module Solid Edge Simulation, it is immediately possible to check the correct dimensioning of components. This not only increases accuracy but also reduces the need for costly and time-consuming prototype production. Viewing models along the process chain simplifies many of the production steps such as quality inspection and final release. Through the direct integration of solid edge into the ERP system via the Engineering Control Centre, all relevant data, documents and processes can be managed and controlled over the entire product life cycle. To ensure that the software functions reliably, Siemens partner Solid System Team (SST) implemented the Smap3D PLM interface, which allows all processes taking place between development, purchasing, sales and production to be digitalised.

Focus on service

The advance of digitalisation has prompted Boge to explore new avenues in terms of its business models. The company is now offering its customers compressed air supplies in the role of service provider. The cooperation between SST and Boge is based on a similar footing. “Instead of being a reseller, we see ourselves as a provider of complete solutions and services along the value chain,” said Torsten Hartinger, project manager at SST.

“Because of our master services agreement with SST, we no longer have to have many competencies available in their entirety,” added Boge IT manager, Torsten Spork. “Instead we can concentrate on strategic alignment in the direction of digitalisation and innovation.”

The latest Boge innovation takes the form of the new S-4 models. Thanks to the new digital design tools, this fourth generation of the S series is easy to maintain and also highly economical in terms of energy consumption.

For more information contact Jennifer Naidoo, Siemens Digital Industries, +27 11 652 2795, jennifer.naidoo@siemens.com, www.siemens.co.za


Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

IIoT platforms, not all created equal
Technews Industry Guide: Industrial Internet of Things & Industry 4.0, Altron Bytes Systems Integration , IT in Manufacturing
Having a state-of-the-art architecture based on the most modern technology will not benefit any company unless it is tied to a specific purpose and business outcome.

Read more...
Bringing trust to the Internet of Things
Technews Industry Guide: Industrial Internet of Things & Industry 4.0 , IT in Manufacturing
Huge amounts of data are generated by and collected from a wide variety of IoT devices. It is then analysed and actions taken, depending on the results of the analysis. However, if you cannot trust the ...

Read more...
So, what’s left for us humans after the machines take over?
Technews Industry Guide: Industrial Internet of Things & Industry 4.0 , IT in Manufacturing
That said, there are some guidelines that can be put in place. An obvious career path exists in being ‘on the other side of the code’, as it were – being the one who writes the code, who trains the machine, ...

Read more...
Staying ahead of industrial cyber-security threats
July 2019, Parker Hannifin Sales Company South , IT in Manufacturing
The consequences of cyber attacks on businesses can be huge, operation downtime, loss of productivity, proprietary information loss, diminished reputation among customers, business partners and investors and disruption of services.

Read more...
Comos version 10.3 saves time
Technews Industry Guide: Industrial Internet of Things & Industry 4.0, Siemens Digital Industries , IT in Manufacturing
Modular engineering with intelligent templates and central data storage.

Read more...
Innovation and intelligence for smart manufacturing
Technews Industry Guide: Industrial Internet of Things & Industry 4.0, Omron Electronics , IT in Manufacturing
Adaptive algorithms offer new ways to optimise production lines.

Read more...
Securing the smart factory?
Technews Industry Guide: Industrial Internet of Things & Industry 4.0, Throughput Technologies , IT in Manufacturing
Secomea provides secure remote access without the need for advanced firewall configuration.

Read more...
Industrial cybersecurity risk assessment and management
Technews Industry Guide: Industrial Internet of Things & Industry 4.0, Proconics , IT in Manufacturing
Since the acceptance of the various IEC62443 modules as national standards: SANS62443-2-1/4, SATS62443-1-1 and SATR62443-3-1, there has been confusion about the requirements, methodologies and implementation. ...

Read more...
High-performance rackmount computers for Industry 4.0
Technews Industry Guide: Industrial Internet of Things & Industry 4.0, RJ Connect , IT in Manufacturing
With more and more companies implementing IIoT applications, the demand to connect hundreds or thousands of devices to industrial automation systems has increased dramatically. Moxa’s DA-720, a high-performance ...

Read more...
SHEQ document reporting in real-time
Technews Industry Guide: Industrial Internet of Things & Industry 4.0 , IT in Manufacturing
While the manual compilation of a Safety, Health, Environment and Quality (SHEQ) documentation report can take up to 20 man hours, Passport 360 can potentially slash this to an astonishing three minutes. This ...

Read more...