IT in Manufacturing


Industrial control system cybersecurity - Part 1: Risk assessment

January 2018 IT in Manufacturing

In my articles last year, I pointed out how companies are not doing enough around cybersecurity and how they have a false sense of security about their industrial control system (ICS) networks, thinking that they are not at risk. If you have read these articles, I hope that you have taken away what I evangelised – understanding that ICS networks are at risk, and acknowledging that ICS network security must form part of the overall cybersecurity plan, and lastly, engaging with your colleagues and convincing them to take steps and to do something about these risks.

During the course of 2018, we will be running a series of articles that will explore in depth some of the key components to ICS cybersecurity within your environments. The first part of this series will focus on risk assessment (RA). In a nutshell, RA will help you understand what your cybersecurity posture currently looks like, and more importantly, help to formulate a gap analysis to identify where your critical areas of exposure lie.

Start with a policy

RA’s can be daunting in ICS environments as most teams do not know where to start – do we start by circulating questionnaires to relevant personnel, and do we understand who those relevant personnel are? Do we start by running a scan to understand our systems, in the hope that we are able to make intelligent decisions based on the raw data that we gain from the scan? These are all valid questions and in our extensive experience, we suggest starting with an ICS cybersecurity policy (ICS CSP).

The ICS CSP is good and fairly inexpensive way of involving the correct personnel and combining all the input into an actionable document. An important component to be defined in the policy is that of a cybersecurity standard for the ICS infrastructure. It could be decided and then defined that one of the well known international cybersecurity standards is adopted, be it NIST 800-82, IEC/ISA 62443-3, NECR CIP, etc., or in some cases, draft and create your own cybersecurity standard based on industry best practices. An important thing to remember here is that the ICS CSP will define the what (not the how) as in what do we require, not how we will achieve it. The how will come further down the line once a risk assessment has been completed in order that we completely understand the environment(s), in order to compile a gap analysis, which identifies where the weak points lie.

Scan the network using passive techniques

The next step would be to perform a scan to help to identify all the assets on the ICS network. Now I’m hearing many readers starting to say: “Hang on, a ‘live scan on my ICS network? That is madness and has the potential to cause havoc with production.”

You would be 100% correct. There is only one way to achieve this and that is by conducting what we call a passive scan, utilising a non-intrusive network tap. One can also achieve this via a span port on the network switch, but in certain instances we have found this to add load to the switch with unexpected consequences. On another note: if anyone, and I don’t care what expert level they are, says that they will achieve this using native IT tools, escort them off the premises as they have no fundamental understanding of how ICS systems function. ICS systems are different to IT systems.

Grass Marlin

There are many great tools out there that can assist in the analysis of the captured data from the network tap. One of the most commonly utilised open source tools, is Grass Marlin. This is a fantastic tool (and it is free) that will help you understand what assets are currently on your network. It does have its limitations though, and some of the commercial tools have more intelligence around the data, such as continuous asset monitoring and vulnerability detection, but we will explore this later in the year.

Once the data has been analysed and put into a readable structure, the next step is to perform a gap analysis against the defined ICS CSP. A gap analysis in an ICS environment can get a bit tricky, as typically, it might be a case of: “We need a firewall, but, since we don’t have one, it will need to be procured and implemented. So what kind of firewall is required? Do we need a unidirectional firewall, or a next-generation type?”

The same would apply to a remote access solution. “We have a remote access solution defined in our ICS CSP, but is it secure and are we using 2 factor authentication (2FA) for strong control of accesses to our network?”

The process described above will help you to define your cybersecurity requirements. It will all be in vain though if the board does not readily accept cyber risk as a fundamental risk to the business. A risk assessment will help assist you to relay this message in a way that they can understand.

Tommy Thompson is a passionate cybersecurity professional with some 15 years’ experience. Starting as a firewall engineer in 2001, Thompson has assisted a variety of companies in numerous roles with their cybersecurity problems. He holds a BComm degree in Information Management from Oxford Brookes University (UK) and he is certified by PECB (Canada), as a Scada Security Professional (CSSP).

For further information contact Tommy Thompson, +27 (0)11 463 0096, [email protected]





Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Looking into the future of machine vision
Omron Electronics IT in Manufacturing
Artificial intelligence (AI) is driving a significant transformation in all areas of industrial automation, and machine vision is no exception. Omron’s AI-powered machine vision systems seamlessly integrate state-of-the-art algorithms, enabling machines to analyse and interpret visual data meticulously.

Read more...
Driving digital transformation in the truck industry
Siemens South Africa IT in Manufacturing
Tatra Trucks, a leading truck manufacturer in Czechia, has adopted the Siemens Xcelerator portfolio of industry software including Teamcenter software for product lifecycle management and the Mendix low code platform to help increase production volume and strengthen its ability to manufacture vehicles that meet specific customer requirements.

Read more...
Opinion piece: Digital twins in manufacturing – design, optimise and expand
Schneider Electric South Africa IT in Manufacturing
Digital twin technology can help create better products, fast. It can also transform the work of product development. This strong statement from McKinsey reinforces how far digital twins have come in manufacturing.

Read more...
Asset tracking is key to driving operational excellence and sustainable growth
Schneider Electric South Africa IT in Manufacturing
Asset tracking plays a critical role in the success of industrial businesses. By effectively managing and monitoring assets, companies can optimise their operations, ensuring that resources are used efficiently. This leads to improved productivity and reduced costs.

Read more...
Siemens democratises AI-driven PCB design for small and medium electronics teams
Siemens South Africa IT in Manufacturing
Siemens Digital Industries Software is making its AI-enhanced electronic systems design technology more accessible to small and mid-sized businesses with PADS Pro Essentials software and Xpedition Standard software.

Read more...
Predicting and preventing cyber-attacks with AI and generative AI
IT in Manufacturing
The speed at which cyber threats are evolving is unprecedented. As a result, companies need to implement state-of-the-art technology to protect their data and systems.

Read more...
Real-world lessons in digital transformation
IT in Manufacturing
Synthesis has helped businesses across multiple industries with their digital transformation by solving their unique integration challenges.

Read more...
Enhancing cyber security for industrial drives
Siemens South Africa IT in Manufacturing
The growing connection between production networks and office networks as part of IT/OT integration and the utilisation of IoT have many benefits for industrial companies. At the same time, they also increase the risk of cyber threats. Siemens ensures that your know-how and plants are protected at all times.

Read more...
Immersion cooling systems for data centres
IT in Manufacturing
The demand for data centres in Africa is growing. The related need for increasing rack densities brings with it escalating cooling requirements.

Read more...
Transforming pulp and paper with automation and digitalisation
ABB South Africa IT in Manufacturing
The pulp and paper industry in South Africa is undergoing a significant transformation from traditional manual processes to embracing automation technologies. Automation in pulp and paper mills aims to improve various production stages, from raw material preparation to final product creation.

Read more...