Companies are pushing high speed manufacturing and packaging processes in an effort to maximise manufacturing output. Equipment is often pushed up to or past designed operational speeds in an effort to meet production goals. In addition line operators are often faced with high speed manufacturing lines that are down or producing faulty products, often at great expense to their company. In order to see what the problem is, the operator typically slows the high speed line down to observe manufacturing processes that are too fast for the eye to see. This changes the mechanical phenomenon (bounce, vibration, alignment, dwell time, material variability induced by velocity changes) and the problem goes away. When the line is returned to the normal high speed run rate, the problems return. A lot of time and money can be spent trying to solve these unseen problems.
High speed digital camera systems provide an easy, cost-effective way to observe high speed mechanical processes under real production situations. The high speed videos with recording rates up to 1000 frames per second can be instantly played back on a frame-by-frame basis to see, measure and understand the fast mechanical motions that are causing the manufacturing problems. The camera can be positioned to record the manufacturing process of interest. An operator can periodically play back sequences of the process and take action before a problem occurs.
The Fastec Troubleshooter TS5 range of handheld, point-and-shoot high speed cameras is ideal for this application. They are rugged, portable, have a built-in display and feature outstanding image quality.
Protecting buildings’ embodied carbon with retrofitted systems Schneider Electric South Africa
Sensors & Transducers
The World Economic Forum has said that around 80% of the buildings in existence will still be around in 2050; it is therefore essential that in order to combat climate change we retrofit them for energy efficiency.
Read more...Listening for damage to wind turbines
Sensors & Transducers
The Fraunhofer Institute for Integrated Circuits, working in concert with the Fraunhofer Institute for Wind Energy Systems, has developed a solution that can be used to identify cracks and breakage inside wind turbine blades remotely at an early stage.
Read more...Enhancing gold leaching efficiency Endress+Hauser South Africa
Sensors & Transducers
Endress+Hauser offers a range of advanced technologies designed to enhance the stability and accuracy of pH and dissolved oxygen measurements on gold processing plants.
Read more...Powering safer mining with PDS
Sensors & Transducers
With the mining industry under increasing pressure to prioritise safety without compromising productivity, Booyco Electronics is pushing the boundaries of Proximity Detection System and Collision Avoidance System technology across both underground and surface operations.
Read more...The car of the future listens
Sensors & Transducers
The perception of external sounds in cars has been lacking, even in automated driving. That is why Fraunhofer IDMT-HSA is researching the integration of acoustic sensor technology in its KI4BoardNet project with the Hearing Car.
Read more...Telco Sensors for blocked or empty chute detection
Sensors & Transducers
In most industries there is a problem with photoelectric sensors as highly contaminated environments make it difficult to operate and sense reliably. Telco Sensors overcomes this through its powerful high-performance infrared sensors that ensure penetration of harsh pollution to guarantee reliable detection.
Read more...High-performance LineScan camera
Sensors & Transducers
Lynred, a global leader in infrared imaging technologies, has launched its next-generation SWIR LineScan camera and sensor, specifically designed for the inspection of silicon wafers, solar panels and waste management.
Read more...Online monitoring solution optimises asset performance across SKF South Africa
Sensors & Transducers
SKF’s sales, service and management teams has joined forces to deliver an advanced, integrated online monitoring solution for a key customer in Tunisia, operating nine mines, five plants and eleven production lines.
Read more...OMRON launches new non-contact
Sensors & Transducers
OMRON has unveiled its latest innovation in non-contact safety door switches, the D40A-2, which is designed to enhance workplace safety and streamline machinery operations.
Read more...Vibration monitoring in three axes ifm - South Africa
Sensors & Transducers
Machine vibrations are important indicators when it comes to assessing the current condition of a machine. ifm’s new and smart IO-Link vibration sensor helps to implement a simple and scalable condition monitoring approach using but a single device.
While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.
printer friendly version