Most processes are more efficient when automated and regulated by a PLC and it is the modern way of operating and managing even smaller plants in any industry. However, in a flagging economy filled with uncertainty and labour unrest, there are few with the appetite to invest good money into expensive plant upgrades.
NewElec offers an innovative approach to deliver a win/win by examining the following plant requirements. Automation is desirable and the user would like to keep his existing switchgear and inventory stock. The company has an existing staff complement that understands the plant and wishes to spend as little as possible on additional staff or training.
The NewElec solution is simple. Allow the company access to the plant and an opportunity to study the existing electrical diagrams. Then let the experts suggest un-complicated minor wiring changes to the motor starting circuits and explain how intelligent motor protection relays can be used to automate the existing plant with minimum disruption and enhance the skill levels of all maintenance personnel involved in the process. In this way, the plant will be more efficient, costs will be reduced and personnel will appreciate the added skills they will learn free of any costs.
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The application of sensor technology to reduce the operational and standby power losses of traditional current and voltage transformers can lead to energy savings of 181 MWh over a 30-year period, the lifetime of a typical switchboard in the African environment.
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During loadshedding, PLCs and OT systems often fail, not because they are directly tied to the factory’s core manufacturing process, but because they are now an integral part of IT infrastructure. When an IT system shuts down, the impact is far more complex than simply restarting machinery.
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Read more...Steaming ahead with boiler skills development
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As an expert in steam and boiler operations and maintenance, AES is very focused on safety, quality, technology advancement and the development of human capital. The company invests heavily in training and the promotion of talented people on an equal opportunity basis into the industrial operations environment.
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