IT in Manufacturing


Real-time monitoring and predictive maintenance in African data centres

July 2026 IT in Manufacturing

Across Africa, digital services are now at the centre of economic activity. Banking platforms, mobile networks, cloud applications and enterprise systems all depend on data centres that must operate without interruption. When a facility goes offline, the impact is immediate. Transactions fail, operations stall and customers lose confidence. For data centre operators, uptime directly affects revenue, service delivery and reputation. According to Herman Mare, general manager of Protection and Control at ACTOM, the stakes have never been higher. “Every digital service people rely on today ultimately runs through a data centre,” he says. “When something goes wrong at that level, the ripple effects move through the entire business ecosystem.”

Why downtime hurts

Power grids can be unpredictable, voltage fluctuations are common and environmental factors, such as heat and dust, place additional stress on electrical infrastructure.

Critical assets, including transformers, medium-voltage switchgear, protection relays and distribution systems, operate under heavy load and must perform continuously. “Electrical infrastructure inside a data centre carries enormous responsibility,” explains Clinton Vieira from business development Data Centres for sub-Saharan Africa. “If one part of that chain fails, it can quickly affect other systems and potentially the entire facility.”

Traditional maintenance strategies struggle to keep up with these realities. Reactive maintenance only addresses problems after equipment fails, while time-based servicing assumes wear occurs at predictable intervals. “In environments where operating conditions change constantly, fixed maintenance schedules don’t always reflect what is actually happening inside the equipment,” Mare notes.

A smarter way to maintain critical infrastructure

Predictive maintenance offers a different approach. Rather than waiting for failures, operators monitor equipment conditions in real time to detect early warning signs. Sensors continuously track factors such as temperature, vibration, load levels and insulation health. When measurements begin to drift outside safe operating ranges, alerts allow engineers to investigate and intervene before performance is affected.

“Predictive maintenance shifts maintenance from guesswork to evidence,” says Vieira. “Instead of reacting to breakdowns, operators can act on real data and deal with issues before they escalate.” The shift also changes how maintenance teams work. By scheduling repairs proactively rather than reacting to emergencies, organisations can ease the strain on staff and systems while maintaining efficiency.

Visibility across complex environments

One of the biggest advantages of predictive maintenance is visibility. Real-time monitoring provides insight into how equipment behaves under actual operating conditions, rather than relying only on periodic inspections. In many African markets, specialist technical expertise may be located far from the data centre itself. Remote monitoring allows engineers to analyse trends, assess risks and support on-site teams without delay.

“Data gives operators a much clearer picture of what’s happening across the electrical network,” Mare says. “It allows decisions to be based on facts rather than assumptions.” Automation further strengthens these capabilities. Intelligent systems can trigger alerts, isolate components or redistribute loads before a developing fault causes wider disruption.

Protecting assets and controlling costs

Data centre electrical infrastructure represents a major capital investment. Transformers, switchgear and protection systems are expensive assets that must operate reliably over long lifecycles. Predictive maintenance helps safeguard these assets by ensuring equipment remains within safe operating limits. Early detection of anomalies prevents small issues from evolving into costly failures.

“From a financial perspective, the benefits are significant,” Vieira explains. “Operators reduce emergency repair costs, extend the lifespan of critical equipment and gain better control over maintenance budgets.”

Preparing for Africa’s digital growth

Demand for digital services across Africa continues to accelerate. Cloud adoption is increasing. Enterprises are moving critical systems online, and data-intensive technologies, such as artificial intelligence, are driving higher computing requirements. For data centre operators, scaling infrastructure while maintaining reliability is becoming a central challenge. “Growth in the digital economy means data centres must expand rapidly, but reliability cannot be compromised,” Mare says. “Predictive maintenance gives operators the confidence to grow while keeping systems stable.”

Reliability that supports the digital economy

As Africa’s digital infrastructure expands, the importance of reliable data centres will only increase. Predictive maintenance, supported by real-time monitoring and intelligent automation, allows operators to move from reactive problem-solving to proactive reliability management. “Predictive maintenance is about creating certainty,” Vieira concludes. “It allows operators to anticipate problems, protect critical infrastructure and keep the services that businesses rely on running smoothly.”

For more information contact ACTOM, +27 10 136 0216, mamiki.matlawa@actom.co.za, www.actom.co.za


Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

The next generation of engineers is building living labs of innovation
Schneider Electric South Africa IT in Manufacturing
Graduate engineers at Schneider Electric East Africa designed, integrated and commissioned the smart building systems in the company’s new Nairobi head office, demonstrating how practical, real-world project experience accelerates engineering capability and confidence.

Read more...
Innodisk launches APEX series edge AI systems for industrial deployment
Vepac Electronics IT in Manufacturing
Innodisk has launched its APEX series edge AI systems, combining hardware, software and system design to simplify industrial AI deployment. The APEX-A100, powered by Qualcomm’s Dragonwing IQ9 processor, delivers up to 100 TOPS with guaranteed availability through 2038.

Read more...
Pilot project to optimise material flow
IT in Manufacturing
WEBER-HYDRAULIK has commissioned autonomous transport robots at its Güglingen site to handle internal material transport between warehouse and assembly areas. The pilot project uses RFID integration and SAP connectivity to automate material flows and reduce manual transport tasks.

Read more...
Accelerating pharmaceutical digital compliance and operational efficiency
Schneider Electric South Africa IT in Manufacturing
Cosmos Limited, one of Kenya’s leading pharmaceutical manufacturers, has partnered with Schneider Electric to implement an integrated monitoring, energy management and digital validation platform that has improved operational visibility, data integrity and regulatory compliance readiness.

Read more...
AI data centres, nature and innovation
Schneider Electric South Africa IT in Manufacturing
Artificial intelligence is driving unprecedented demand for data centre capacity, with liquid cooling now central to managing the heat generated by high-density GPU clusters. Schneider Electric examines how next-generation data centres can balance performance with environmental responsibility.

Read more...
Siemens powers next-generation reusable spacecraft development
Siemens South Africa IT in Manufacturing
A European aerospace startup focused on reusable space systems, has adopted Siemens Xcelerator software to connect engineering disciplines, reduce rework and accelerate spacecraft development, cutting the path from concept to flight hardware to nine months for its orbital demonstration capsule.

Read more...
How to navigate the high-stakes economics of AI infrastructure
IT in Manufacturing
Nearly 60% of data centre operators are expected to adopt liquid cooling within five years as AI workloads drive demand for higher rack densities. Understanding the full financial picture of liquid cooling, from capital investment to long-term operational savings, is now essential.

Read more...
Protecting the digital mine
RJ Connect IT in Manufacturing
As mining becomes increasingly connected and automated, cyber threats are emerging alongside the benefits of digitalisation. RJ Connect and provides rugged networking, edge computing and cybersecurity technologies from MOXA to help protect critical mining operations from evolving attacks.

Read more...
SICK launches AI-powered 3D quality inspection
SICK Automation Southern Africa IT in Manufacturing
SICK has combined deep learning with 3D height data analysis in its Nova machine vision platform.

Read more...
Predictive maintenance is the critical enabler for AI data centre liquid cooling systems
Schneider Electric South Africa IT in Manufacturing
As liquid cooling becomes essential for AI data centres, predictive and condition-based maintenance are emerging as critical enablers of thermal stability. Schneider Electric argues that the infrastructure is already generating the data needed and the question is whether operators are equipped to use it.

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved