IT in Manufacturing


Unearthing AI’s real value in African mining

March 2026 IT in Manufacturing

Few industries carry the weight of expectation that mining does in Africa, but the sector also carries a legacy of risk. According to the Minerals Council South Africa, the country’s mining industry has reduced fatalities by 91% since 1994, from 484 deaths to a record low of 42 in 2024. However, as the Council reminds us, 42 is still 42 too many. The question is whether AI can help close that gap, and how responsibly and how quickly it can do so.

This question was at the heart of the Mining Indaba 2026 panel discussion, ‘AI in Mining – Separating the Hype from Reality’, where miners and technology innovators explored how partnerships are turning AI’s potential into meaningful operational impact. For Siemens, the answer begins with a clear-eyed view of what AI can and cannot do, and a commitment to deploying it where it matters most: keeping people safe.

Understanding what AI is already delivering

The hype around AI in mining is real, but so are the results. One of the most established use cases is predictive maintenance. According to McKinsey findings, AI-driven predictive maintenance can reduce equipment downtime by up to 50% and lower maintenance costs by 10 to 40%.

In practical terms, this means fewer reactive interventions, less worker exposure to hazardous equipment, and operations that run more reliably. For a sector where the United Nations Environment Programme estimates Africa holds approximately 30% of the world’s mineral reserves, reliable operations are a commercial concern and an economic imperative.

From manual labour to intelligent machines

Siemens’ 2040 View of South Africa research paints a compelling picture of where the industry is heading. By 2035, an estimated 35% of mining jobs will be automated by a range of emerging technologies, while 50% of roles will require significantly less human interaction. Autonomous haul trucks, self-driving drillers, drones and robots will increasingly take over in harsher environments, making working conditions safer for human miners.

The research further indicates that 30 to 40% of mining machinery could be autonomous by 2040. Visualisation tools based on AI, augmented reality and virtual reality will help miners locate minerals and develop better operational strategies, while wearable technologies will guide workers with real-time information. Up to 40% of mines will use digital twins to simulate processes, detect danger and determine the next best actions, especially in rough terrain.

As physical human labour is progressively phased out by robotic systems, the reskilling of today’s workforce becomes a clear investment priority in the mission to achieve a safe Just Transition. Humans, in turn, will do more meaningful, skilled and creative work, shifting from manual operation to systems oversight, data analysis and remote operations management.

Technology is nothing without partnership

However, even the most advanced AI is only half the solution. The real power of AI in mining lies not just in the technology but in the partnerships that bring it to life. AI does not scale through point solutions. It requires integrated systems, governed data, long-term commitment and collaboration between miners and technology innovators.

For Siemens, this means operating as a technology partner to mining companies, integrating electrification, automation and digitalisation so that AI supports safer, lower-carbon and more resilient operations without adding complexity. In a sector where Africa supplies a dominant share of materials critical to the global energy transition, the stakes extend well beyond individual mine sites.

A vision for Africa’s mining future

The road ahead is challenging, but the direction is clear. Africa’s mining sector will continue to evolve, and what differentiates the next phase is the speed and scale at which AI and workforce transformation are converging.

Africa must seize every opportunity for innovation to make this vision a reality. Mining is the backbone of many of the continent’s economies, and it is vital to the livelihoods of millions. By embracing AI responsibly and forging strong partnerships today, we can build a mining industry that is safer and more prosperous for generations to come.

For more information contact Siemens South Africa, [email protected], www.siemens.co.za


Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Overcoming the bottling industry’s fragmented visibility
Schneider Electric South Africa IT in Manufacturing Electrical Power & Protection
Beverage bottling facilities are among manufacturing’s most energy-intensive environments, yet many still operate without granular insight into where that energy goes. Rezolia Muller-Potluri of Schneider Electric explains how tiered metering architecture and advanced

Read more...
Advancing intelligent apparel manufacturing with industrial AI and humanoid robotics
IT in Manufacturing
Jack Technology, a global maker of industrial sewing equipment, has chosen Siemens software and engineering tools to bring artificial intelligence and humanoid robots into apparel production, aiming to shorten development cycles and lift manufacturing efficiency.

Read more...
New chiller line for high-density AI data centres
Schneider Electric South Africa IT in Manufacturing
Schneider Electric has launched the Uniflair XCA, a new series of air-cooled and free-cooling chillers designed for artificial intelligence-driven, high-density liquid-cooled data centres.

Read more...
Turning system integrators into trusted technology partners
Schneider Electric South Africa IT in Manufacturing System Integration & Control Systems Design
Schneider Electric’s Alliance Partner Programme is repositioning system integrators from hardware suppliers into lifecycle-value partners. Oriel Soupen explains the competency framework, certification model and real-world results that are already helping African system integrators win higher-value, longer-term engagements.

Read more...
Why renewable projects need integrated protection and control
IT in Manufacturing
Fragmented secondary plant integration in renewable energy projects causes costly delays during commissioning. ACTOM Protection and Control’s Secondary Plant Integration solution consolidates all secondary systems under a single engineering framework, reducing risk and accelerating grid

Read more...
When digital twins move from concept to critical tool
IT in Manufacturing System Integration & Control Systems Design Maintenance, Test & Measurement, Calibration
Digital twins are moving out of the lab and onto the mine, the factory floor and the transport network where they predict failures before they happen. Amritesh Anand looks at where they earn their keep, the data and integration work behind them, and the security questions every organisation should ask before switching one on.

Read more...
How a digital foundation can overcome the LNG trilemma
Schneider Electric South Africa IT in Manufacturing SCADA/HMI
The LNG sector is racing to add capacity, but without a digital backbone, growth creates complexity rather than capability. Christophe Begat of Schneider Electric explains how connecting data, systems and analytics across the LNG value chain can resolve the trilemma of secure supply, lower emissions and tighter costs.

Read more...
Decarbonisation is reshaping mining strategy in Africa
Schneider Electric South Africa IT in Manufacturing Electrical Power & Protection
Mining companies across Africa are embedding decarbonisation into operational strategy, driven by investor, regulatory and customer pressure to reduce emissions while improving resilience.

Read more...
Siemens and HighByte partner to scale industrial AI
Siemens South Africa IT in Manufacturing Fieldbus & Industrial Networking
Siemens is expanding its Industrial Edge ecosystem through a partnership with HighByte, enabling customers to connect, contextualise and transform data from operational technology and information technology sources to build AI models and applications at scale.

Read more...
Africa on the edge of a digital future
Schneider Electric South Africa IT in Manufacturing
Edge computing promises lower latency, stronger reliability and real-time responsiveness across Africa, yet its rollout keeps colliding with one stubborn obstacle, power. Steven Santini explores how renewable microgrids, smart energy management and the right partnerships could turn the continent’s energy gap into its biggest edge opportunity.

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved