Crude oil storage plays an important role in the energy infrastructure of sub-Saharan Africa (SSA), supporting the production, distribution and export of oil across the region. Countries like Nigeria, Angola, Ghana and Equatorial Guinea lead the charge in oil production, with Nigeria alone producing approximately 1,8 million barrels of oil per day as of 2024. Storage facilities, including large tank farms, strategic reserves and terminals are essential for ensuring a stable oil supply to local and international markets. The management of crude oil storage in SSA comes with numerous challenges, including safety concerns, environmental conditions and infrastructural limitations.
The complexities of managing crude oil storage require precision, efficiency and reliable monitoring of parameters such as level, pressure and volume. VEGA offers innovative solutions tailored to overcome these challenges. With advanced instruments such as radar level sensors, pressure transmitters and level switches, operators can address operational challenges, enhance safety and ensure optimal performance of storage facilities.
The crude oil storage landscape in sub-Saharan Africa is unique due to its vast geographic spread, varied infrastructure quality and challenging environmental conditions. While some countries feature modern facilities, others rely on ageing infrastructure that requires urgent upgrades. Several key challenges hinder effective crude oil storage:
• Accurate level measurement in large tanks: Crude oil is typically stored in massive cylindrical tanks that can hold millions of barrels. Measuring levels in these tanks is critical for inventory management, preventing overfills and ensuring operational safety. Traditional measurement methods, such as manual gauging or mechanical floats, are prone to inaccuracy, particularly in extreme conditions like high temperatures, vapour formation and sludge buildup at the tank bottom.
• Corrosive and harsh conditions: The African climate presents various environmental challenges. For instance, crude oil storage tanks in coastal regions like Angola and Nigeria face corrosion due to salt-laden air, while inland facilities experience extreme temperature fluctuations. The chemical composition of crude oil, which may include hydrogen sulphide (H₂S) and other corrosive components, further exacerbates these conditions, placing significant demands on instrumentation.
• Pressure management in closed storage tanks: Most crude oil tanks are pressurised to prevent vapour loss and ensure product integrity. Monitoring pressure variations is critical to detect leaks, prevent over-pressurisation and ensure compliance with local and international safety standards. Unreliable pressure monitoring can result in explosions or environmental spills.
• Infrastructure and maintenance limitations: Sub-Saharan Africa faces significant challenges in maintaining and upgrading oil storage facilities. Limited resources, technical expertise and budget constraints make frequent maintenance or equipment replacement difficult, increasing the need for durable, maintenance-free instrumentation solutions.
• Safety and compliance: Oil storage facilities must adhere to strict safety regulations to prevent accidents, fires or leaks that can lead to environmental damage and financial losses. Accurate monitoring of oil levels and tank conditions is critical to ensuring compliance with both local and international safety standards.
VEGA’s innovative instrumentation provides reliable, precise and durable solutions to address the challenges of crude oil storage. With a range of advanced radar sensors, pressure transmitters and level switches, VEGA ensures safe and efficient operations in demanding environments.
Reliable level measurement
One of the primary challenges in crude oil storage is accurately measuring liquid levels in massive tanks. Traditional methods,such as mechanical floats are unreliable, and prone to failure in the presence of vapour, temperature fluctuations and sludge accumulation. The VEGAPULS 6X radar level sensor offers a superior alternative, delivering highly accurate, non-contact level measurement, even under the harshest conditions.
The VEGAPULS 6X operates on 80 GHz radar technology, emitting a narrow radar beam that reflects off the oil surface and provides precise level readings. Unlike ultrasonic sensors, the VEGAPULS 6X is unaffected by vapours, foam or internal tank obstructions, ensuring reliable measurements in crude oil tanks.
For storage facilities in coastal areas of Angola and Nigeria, the VEGAPULS 6X’s robust construction and corrosion-resistant materials provide long-term durability in salt-laden air. Its maintenance-free design reduces downtime and operational costs, making it ideal for facilities with limited technical resources.
In a hypothetical scenario, consider a large oil storage terminal in Port Harcourt, Nigeria, managing an average of one million barrels of crude oil. Operators face the challenge of inaccurate level readings when using mechanical gauges. By implementing VEGAPULS 6X sensors, the terminal can achieve real-time inventory monitoring with ±2 mm accuracy, improving stock control, preventing overfills and enhancing safety compliance.
Pressure monitoring for safety and efficiency
Pressure monitoring is essential for closed crude oil storage tanks to maintain vapour control, detect leaks and prevent over-pressurisation. The VEGABAR 82 pressure transmitter, equipped with a ceramic-capacitive measuring cell, offers exceptional accuracy and reliability for monitoring pressure variations in harsh environments.
The VEGABAR 82’s ceramic sensor is resistant to abrasion and corrosive chemicals like H₂S, ensuring consistent performance in crude oil applications. Its high precision allows operators to detect even the smallest pressure changes, enabling proactive leak detection and safety management.
For example, in a refinery storage facility in Angola’s Cabinda Province, operators implemented VEGABAR 82 transmitters to monitor pressure levels in a series of pressurised crude oil tanks. The sensors provided real-time pressure data to the facility’s control system, allowing for immediate corrective actions in case of deviations. This improved safety, minimised vapour loss and ensured compliance with regulatory standards.
Point-level detection for safety
Overfill protection is critical in crude oil storage tanks to prevent spills, explosions and environmental disasters. VEGA’s VEGASWING 66 vibrating level switch provides reliable point-level detection, ensuring tanks do not exceed safe fill limits.
The VEGASWING 66 operates independently of medium properties such as temperature, viscosity and density, making it ideal for crude oil applications. Its robust construction ensures reliable performance in extreme temperatures up to 450°C and high-pressure environments.
In a storage facility in Ghana’s Takoradi region, operators integrated VEGASWING 66 switches into the tank monitoring systems to provide high-level alarms during filling operations. The switches offered reliable overfill protection, greatly reducing the risk of spills and enhancing environmental compliance.
Benefits of VEGA instrumentation
By implementing VEGA’s advanced instrumentation solutions, crude oil storage facilities in sub-Saharan Africa can achieve significant improvements in safety, efficiency, and cost management.
• Enhanced accuracy and reliability: The VEGAPULS 6X and VEGABAR 82 provide precise measurements, even in challenging conditions, ensuring optimal inventory management and process control.
• Reduced maintenance costs: VEGA’s maintenance-free design and durable construction minimise downtime and operational expenses, making it ideal for facilities with limited resources.
• Improved safety and compliance: Reliable level and pressure monitoring enhances safety by preventing overfills, leaks and pressure-related hazards, ensuring compliance with local and international regulations.
• Adaptability to harsh environments: VEGA’s instrumentation is designed to withstand extreme temperatures, corrosion and vapour-laden atmospheres commonly found in African oil storage facilities.
• Operational Efficiency: Real-time data provided by VEGA sensors allows operators to optimise storage capacity, reduce losses and improve decision making.
The challenges of accurate measurement, harsh environments and safety compliance demand innovative solutions. VEGA’s instrumentation, including the VEGAPULS radar sensors, VEGABAR pressure transmitters and VEGASWING level switches, provides the precision, durability and reliability needed to optimise crude oil storage operations.
By addressing the challenges faced by oil storage facilities in Nigeria, Angola, Ghana and beyond, VEGA enables operators to enhance efficiency, ensure safety and reduce costs, ultimately contributing to a more sustainable and reliable energy infrastructure in sub-Saharan Africa.
For more information contact VEGA Controls SA,
| Tel: | +27 11 795 3249 |
| Email: | [email protected] |
| www: | www.vega.com/en/home_za |
| Articles: | More information and articles about VEGA Controls SA |
© Technews Publishing (Pty) Ltd | All Rights Reserved
printer friendly version