Siemens Digital Industries Software’s Simcenter E-Machine Design software helps electric vehicle (EV) manufacturers and their associated supply chains to predict the performance of e-machines accurately, including axial flux electric drive units. The new solution from the Siemens Xcelerator portfolio of industry software brings together electromagnetic and thermal simulation, helping reduce reliance on physical prototyping, and enabling the EV industry to accelerate innovation.
“The electric vehicle industry is facing challenges from many directions, including supply chain issues, the ability to scale, and the pursuit of innovation driven by increasingly demanding customers,” said senior vice president, Jean-Claude Ercolanelli. “By adopting cutting-edge simulation capabilities to develop new products and technologies in shorter timescales than ever achieved, the EV industry can focus on delivering the innovation required to stay relevant in a rapidly changing market.”
Axial flux motors can positively impact the EV range due to their increased power density; but engineers adopting them face more challenging heat dissipation requirements due to their compact size and complexity, and difficulties in accommodating the required air gap. The complex nature of these motors is challenging engineers, and many are turning to advanced simulation to help reduce development costs and time.
Delivered as part of the latest updates to the Simcenter software, the new Simcenter E-Machine Design solution allows engineers to use parameterised templates and analytical modelling in the early stages of development. They can then continue working on their design in 3D with full Finite Element Analysis (FEA) simulations when more complex investigations are required, such as advanced thermal interactions.
Simcenter now also includes a simplified electric vehicle powertrain development process, from motor design to noise, vibration and harshness (NVH). Electromagnetic loads from the new Simcenter E-Machine Design software are easily transferred to Simcenter 3D software for further acoustics and mechanical motion performance analysis.
The new smart virtual sensing capability empowers test engineers to simulate the unmeasurable. The new tool integrates simulation with physical testing to enable physical test teams to position virtual sensors in critical areas where physical sensors cannot be placed due to location or the complex geometry. This enables measurement of the unmeasurable by using a reduced order model featuring virtual sensors that run in real time alongside a physical test. It combines data from physical strain gauges with a reduced order model to compute operational loading conditions. This enables engineers to calculate results at the ‘unreachable’ critically located virtual sensor.
Design space exploration is also now fully integrated into Simcenter 3D, enabling the automation of design parameter modification, updating the simulation model, reviewing results, and iterating to explore design tradeoffs or achieve an optimal result. The associative integration of CAD geometry, simulation modelling and automation allows the creation of hundreds of runs without user intervention, helping designers and engineers explore more possibilities for their products.
Bringing physical AI to the factory floor by deploying humanoids in industrial operations Siemens South Africa
Motion Control & Drives
Siemens and Humanoid have marked a landmark milestone in the journey to bring physical AI from vision to industrial reality. Humanoid’s humanoid robothas been successfully tested in operations at Siemens’ electronics factory in Germany, performing autonomous logistics tasks.
Read more...Siemens ecosystem strengthens data and AI integration Siemens South Africa
IT in Manufacturing
Siemens has announced significant expansions to its Industrial Edge ecosystem, accelerating data and AI integration and releasing enhanced cybersecurity functionalities. These enable a seamless integration of IT and OT environments, optimise processes and reduce operational disruptions.
Read more...Siemens manages shipbuilding process for HD Hyundai Siemens South Africa
IT in Manufacturing
Siemens has been selected by HD Korea Shipbuilding & Offshore Engineering as a preferred partner to establish an integrated platform to manage the entire shipbuilding process as a single data flow to help ensure consistency across all its global shipyard facilities.
Read more...Transforming the process industry through digitalisation Endress+Hauser South Africa
IT in Manufacturing
By connecting field devices, systems and people, digitalisation creates new opportunities to optimise operations, enhance maintenance strategies and support continuous improvement. As a leading instrumentation provider and major source of process data, Endress+Hauser plays a key role in enabling this transformation.
Read more...The assets you can’t see are the ones that can shut you down
IT in Manufacturing
ABEGuardOT is an asset management solution that delivers continuous, non-intrusive visibility across multi-vendor environments, including Siemens, Rockwell, ABB, Honeywell, Schneider Electric, Emerson, GE and Yokogawa, with support for OPC UA, EtherNet/IP, Modbus and Profibus.
Read more...Edge I/O NTS and the need for industrial speed Schneider Electric South Africa
IT in Manufacturing
One of the most compelling solutions to emerge from industrial automation is Edge I/O NTS, which represents a natural evolution of computing from centralised servers to localised, device-level input/output processing, offering improved speed, efficiency and resilience.
Read more...The next wave of AI-driven process automation Schneider Electric South Africa
IT in Manufacturing
As process industries hurtle toward an AI-driven future, four powerful trends are set to redefine automation strategies in 2026: hyper automation, AI-first automation, low code/no code platforms, and advanced process intelligence.
Read more...Huge increase in denial-of-service cyber threats
IT in Manufacturing
NETSCOUT has released its Distributed Denial-of-Service Threat Intelligence report, revealing sophisticated attacker collaboration, resilient botnets and compromised IoT infrastructure that drove more than eight million DDoS attacks worldwide.
Read more...Sustainable manufacturing ABB South Africa
IT in Manufacturing
ABB’s production facility in Shandong province, China is delivering measurable energy and emissions reductions through the implementation of advanced digital energy management and electrification solutions.
While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.
printer friendly version