Editor's Choice


World’s most powerful pneumatic knocker for heavy-duty industries

January 2024 Editor's Choice Pneumatics & Hydraulics

Pneumatic knockers are a valuable tool in minimising buildup of materials and preventing disruptions in material flow in silos, rotary dryers, coolers, granulators and coating drums. This helps plant managers improve production efficiency and product quality. A pneumatic knocker achieves its high rate of impact power through spontaneously released energy stored in the form of compressed air.

singold produces and sells the world’s most powerful pneumatic knocker. While competing models can at best cover a wall thickness of up to 12 mm, singold’s K160 can knock walls with a thickness of up to 25 mm. This makes it suitable for massive, heavy-duty containers. For example, it is used in the mining industry for large silos and discharge chutes, in the building materials industry for gravel bunker outlets, in the chemical industry for mixing plants, in the lime industry for silos with a capacity of over 200 tons, and in the fertiliser industry.

Supernatural strength

The powerful K160 from singold has an impact energy of 423 Nm. This corresponds to the energy generated when a weight of 42 kg is dropped from a height of 1 metre. This high-impact energy cannot be achieved with human forces, even if a 20 kg sledgehammer were to be used. The reason? The acceleration and final velocity of the impact weight in the knocker are far higher than the final velocity that a human being can generate. The piston in the K160 is designed as a magnet. When it is pulled off the anchor plate, the acceleration is 250 m/s2. When the magnet hits the striker at a speed of 7m/s, accelerations of up to 30 000 m/s2 occur. A human being would need two to three times as much hammer weight as the knocker impact weight to generate the same impact energy as the K160 knocker. To put it into perspective, the knock of a K160 is as strong as if you let a 42-kilogram weight drop from a height of one metre onto your foot!

Knocking at the limits of technology

The pneumatic knockers from singold are true masterpieces of engineering. They create the greatest possible impact with the lowest possible dead weight, testing the limits of technology. The K160 model weighs 62 kg and has compact external dimensions, meaning it can easily be retrofitted into existing plants.

The right knocker for every system

In addition to the K160, singold offers a variety of other knockers. Depending on the operating temperature, application area and wall thickness, models can be adapted to every need. Whether you have very large silos, high temperatures or special hygiene requirements, you will have no problem finding a knocker perfectly suited to your specific needs.

For more information contact Neu Matics SA, +27 11 865 4452, [email protected], www.neumaticsa.co.za


Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

PC-based control for waterjets
Beckhoff Automation Editor's Choice
Control systems are subject to very specific demands from every form of production technology, including waterjet cutting. IGEMS from Sweden set itself the goal of taking this process to a new level in terms of precision and speed, and achieved it with the help of PC-based control.

Read more...
Case History 193: The big dipper.
Michael Brown Control Engineering Editor's Choice
This article gives an example of an important flow control system for flare gas in a petrochemical refinery. The control was suffering from serious problems, often cycling severely, and at other times the flow process variable (PV) would suddenly move quite a lot away from the setpoint (SP).

Read more...
Edge computing: Introducing AI into the factory
Editor's Choice IT in Manufacturing
As AI evolves, it is evident that the most powerful models will be cloud-based, and hosted in data centres that are beyond the control of the average business. The practical application of AI in manufacturing control and automation will only be possible if some of the computing workloads can be brought onto the plant, inside the firewall and inside the plant network.

Read more...
36 years of innovation and success
SAM Systems Automation & Management Editor's Choice System Integration & Control Systems Design
Systems Automation & Management was established in 1988 at a time when there were no other systems integrators (SIs) in the process business. SA Instrumentation & Control’s editor caught up with managing director, Claudio Agostinetto to find out more about how this thriving company has prospered over the last 36 years.

Read more...
The world’s greatest model railway
Horne Technologies Editor's Choice Motion Control & Drives
Located in Hamburg’s traditional warehouse district, Speicherstadt features the largest model railway in the world, and is one of the most exciting tourist attractions in Germany.

Read more...
Loop signature 23: Tuning part 1.
Michael Brown Control Engineering Editor's Choice
This is the first of several articles dealing with the subject of tuning. I have found that many people think that optimisation consists solely of tuning. I would stress once again that tuning is the last thing one should do when optimising regulatory controls.

Read more...
Plastics meets packaging for consistent and efficient process control
Beckhoff Automation Editor's Choice
PC- based and EtherCAT-based control and drive technology from Beckhoff represent a universal solution that transcends industry and application boundaries. This standardised and scalable automation platform offers numerous advantages. Industry experts delve into how machine builders and end users in the plastics and packaging industry can capitalise on these advantages.

Read more...
Continuous corrosion resistance
ifm - South Africa Editor's Choice Sensors & Transducers
The polypropylene version of ifm’s LDL400 conductivity sensor is based on the proven LDL200 inductive conductivity sensor. Its material properties make it the ideal choice for applications in which metallic sensors tend to corrode.

Read more...
Control architecture leads to faster, easier product development for refrigeration
Opto Africa Automation Editor's Choice IT in Manufacturing
What’s the secret to providing superior service and staying competitive in a changing market? You might learn something from ALTA Refrigeration’s experience. Over ten years, it transformed itself from a custom engineering services company into a scalable industrial equipment manufacturer, using an edge-oriented control architecture to manage a growing installed base.

Read more...
Step into the visual factory
Turck Banner Southern Africa Editor's Choice Electrical Power & Protection
At Banner, the visual factory comprises three key applications for lighting and indication in industrial settings. These applications include the ability to help machines and workstations quickly communicate their status to people nearby, to use light to guide workers to perform certain tasks such as part picking, and to provide illumination for work areas and tasks.

Read more...