Electrical Power & Protection


ABB supplies Zambian sugar producer

November 2023 Electrical Power & Protection

ABB has supplied its UniGear ZS1 medium voltage, arc-proof, air-insulated switchgear to a project for a major sugar producer in Zambia. This is in addition to installation and commissioning. Engineer, Bukhosi Zuma says that ABB is also negotiating the service and maintenance portion of the project. “It is an important client for us and represents a significant foot in the door in the potentially lucrative sugar industry in Zambia and elsewhere in Africa,” he explains.

UniGear ZS1 is a medium-voltage switchgear with a metal enclosure, and is suitable for indoor installations. Metal partitions segregate the compartments from each other, while the live parts are air insulated. The switchgear is highly modular for simple selection of components required for a range of applications.


Bukhosi Zuma.

The functional units of the switchgear are guaranteed arc-proof in accordance with the IEC 62271-200 standard, Appendix AA, Class A accessibility, Criteria 1 to 5. All the installation, operation and maintenance operations can be carried out from the front of the unit.

The switchgear and earthing switches are operated from the front, with the door closed. The switchgear can be back-to-wall installed if necessary. The range of apparatus available for the UniGear ZS1 switchgear is the most complete on the market and includes:

• Withdrawable vacuum circuit breakers with mechanical or magnetic actuator.

• Withdrawable gas circuit breakers.

• Withdrawable vacuum contactors with fuses.

• Fixed version of switch disconnectors.

This makes it possible to offer a single switchgear-user interface with the same operational and maintenance procedures. The switchgear can be fitted with instrument transformers or sensors for current and voltage measurement and protection, and any type of protection or control unit.

As with traditional functional units in a single level-single busbar arrangement, the UniGear ZS1 switchgear platform is fitted with double level, compact units equipped with contactors, with fuses and double busbar systems. These units allow for extremely efficient use of space. In addition, a UniGear ZS1 single busbar can combine with other members of the UniGear family such as UniGear 550, UniGear 500R and UniGear MCC.

“The benefits for customers in the sugar industry standardising on ABB products is that they have access to the latest technology that promotes energy efficiency and easy maintenance,” says Zuma. Being a multinational, ABB also has a global project reference list it can tap into for experience and expertise. Zuma adds that while working in Zambia can have supply and logistics challenges, it is part of ABB’s strategy to expand into key sectors in Africa such as the sugar industry.

Here, it can offer sugar plant automation and optimisation in the form of ABB Ability solutions. These combine ABB’s deep domain expertise with connectivity and software innovation. They can facilitate real time, data-driven decisions for safer, smarter operations that maximise resource efficiency and contribute to a low-carbon future. ABB’s large portfolio of digital solutions helps companies automate, optimise and futureproof their businesses to achieve new heights in performance and drive sustainable progress.


Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Metal plant automation upgrade
ABB South Africa System Integration & Control Systems Design
A combined compressor house (CCH) control system replacement project, undertaken by NJC, an ABB Authorised Value Provider (AVP), has won high praise from client ArcelorMittal.

Read more...
Wireless test tools
Comtest Electrical Power & Protection
Fluke has on offer the Fluke 376 FC True-RMS Clamp Meter with iFlex, the most advanced troubleshooting tool for industrial and commercial electricians

Read more...
Energy measurement module for BL20 I/O System
Turck Banner Southern Africa Electrical Power & Protection
Turck’s BL20 energy measurement module enables precise monitoring of the energy consumption of single- or three-phase systems.

Read more...
Digital energy – getting the foundation right
Schneider Electric South Africa Electrical Power & Protection
Digital energy holds immense promise, particularly in Africa where the both the provision and use of energy must be managed to the finest of degrees to meet the demands of its growing, urban population and resultant industries.

Read more...
ABB unveils next generation of electromagnetic flowmeters
ABB South Africa Flow Measurement & Control
ABB has launched its latest generation of electromagnetic flowmeters, bringing unmatched accuracy, connectivity and flexibility to industrial and utility applications.

Read more...
The climate change reality in South Africa: An engineer’s call to action
Electrical Power & Protection
This year’s World Engineering Day on 4 March was a powerful reminder of the critical role engineers play in driving progress toward the sustainable development goals.

Read more...
Empowering Africa’s renewable energy future
Electrical Power & Protection
As a global leader in renewable energy technology, SUNGROW has pioneered sustainable power solutions for over 28 years. At the recent Africa Energy Indaba 2025, SUNGROW showcased its advanced energy solutions designed to meet the diverse needs of the African continent.

Read more...
The role of electromechanical solutions in supporting Africa’s industrial growth
Electrical Power & Protection
Africa’s industries are transforming rapidly. Fuelled by a huge demand for energy connectivity, better infrastructure, increased manufacturing and responsible resource management, electromechanical solutions are key to shaping this growth, allowing industries to scale up their operations efficiently and sustainably.

Read more...
Empowering South Africa’s IPPs for a renewable future
Electrical Power & Protection
Many crucial parts of the economy of the future will be hugely energy intensive, foremost amongst which will be electrified transport and the large data processing required by automation and AI. Successful economies will be those that can ensure businesses and investors have access to a stable supply of low-cost renewable energy. South Africa has the opportunity to become a global leader in this regard.

Read more...
Sustainable mining operations escalate as demand for critical materials to double
Electrical Power & Protection
The mining sector is at the forefront of the energy transition due to its role in extracting essential materials and minerals necessary for green technologies. As demand for renewable energy, electric vehicles and other sustainable technologies increases exponentially, so will the demand for these necessary materials.

Read more...