IT in Manufacturing


AI: Friend or foe for business?

September 2023 IT in Manufacturing

In today’s rapidly-evolving business landscape, the potential of artificial intelligence (AI) cannot be overemphasised. It has the power to drive innovation and enhance customer experiences. However, amongst the promises of AI lie several challenges that can limit its use and applications. Deciding whether to embrace this technology or not is a decision that each business needs to make based on its own unique circumstances. However, the benefits of AI can be significant, and businesses that do not leverage it could potentially be left behind, so it pays to be aware and understand where it can be applicable and deliver the greatest value, while avoiding or mitigating any risks that it might pose.


Raeford Liebenberg.

The challenges

One of the biggest issues currently is ensuring that AI is fair, reliable, human-friendly and safe. The underlying data, algorithms and human inputs used to train or run the AI could result in biased or unfair decision making, and this is something that needs to be guarded against. Similarly, decisions made by AI could be damaging to the reputation or the trust of the business or its customers if the AI is not tested or checked properly ,or if it is used for the wrong purpose or context.

There is also growing fear that AI might replace human workers, and cause unemployment and social problems, and that AI might become uncontrollable and unpredictable. These ethical and practical issues need to be understood and solved, with rules, principles and frameworks in place to ensure that AI can be used effectively and beneficially in a business context.

The benefits

AI can help businesses improve efficiencies in multiple ways, analysing large volumes of data quickly and accurately, identifying patterns, trends and insights, and enabling businesses to make data-driven decisions more efficiently. AI can also automate repetitive tasks, reducing errors, speeding up processes and increasing productivity. AI-powered chatbots can handle customer inquiries, algorithms can automate data entry and processing, and robotic process automation (RPA) can manage routine tasks across departments.

AI can also be used to personalise customer experiences, accurately forecast, optimise processes, and facilitate predictive maintenance. It identifies bottlenecks, inefficiencies, and areas for improvement, continuously learning from data to minimise costs, reduce waste and increase productivity. AI also analyses sensor data to predict equipment failures, schedule proactive maintenance, and avoid costly breakdowns and downtime.

In addition, as AI systems are scalable and consistent, able to deal with big and complex data sets and analyses, and can handle many variables at once, the quality of decision making can remain the same, regardless of the size and volume of the data involved. They also learn and improve from new data, enabling flexible and efficient decisions that adapt continuously.

These benefits help businesses to save money, improve fraud detection and prevention, boost customer relationship management, improve energy management, optimise supply chains, and more. They can reduce the risks associated with human error, especially around high volume, repetitive tasks, and spot patterns and connections that humans might miss, allowing for more effective fact-based strategic decision making.

Potential for the future

The potential and possibilities of AI in the future can benefit many different areas. For example, in healthcare, AI can make diagnoses more accurate, spot diseases early, and help with surgeries. Self-driving cars that use AI could make transportation safer and faster. Natural language processing (NLP) could deliver effective virtual assistants and perform tasks like transcription and translation. AI-powered robots can work with humans in various industries, and enable smart cities by saving energy, controlling traffic, and improving public services.

Banks already use AI to find fraud and give personal advice, and in the future, they could potentially use it for risk analysis and investment management. AI can change education with customised learning and less paperwork. To fight climate change, AI can study environmental data, lower energy use, and create green solutions. These are just some examples of what AI can do, and there are always new things being discovered.

Fighting the fear

Despite the current unease around AI, the reality is that, when used properly, AI is not something to be afraid of, but rather something to embrace and leverage. AI can help businesses improve their efficiency, quality, innovation, and customer satisfaction to solve problems and create value, and adapt to changing customer needs and market trends. The challenges associated with AI should not be seen as reasons to avoid the technology altogether, but rather as incentives for businesses to develop and use AI responsibly and transparently. Businesses that see AI as an opportunity, not a threat, will be able to leverage significant competitive advantage.




Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Even in autonomous systems, human insight is important
Schneider Electric South Africa IT in Manufacturing
As AI, IIoT and digital twins reshape industrial operations, Schneider Electric’s Kobus Vermeulen and Bafana Msibi argue that the operator’s role is shifting from controlling equipment to interpreting intelligence, validating AI recommendations and making decisions that improve

Read more...
AI-based quality inspection scales across P&G operations
Siemens South Africa IT in Manufacturing
Siemens and Procter & Gamble are expanding an AI-based visual inspection system across P&G’s manufacturing operations worldwide, inspecting products in real time at full line speed, and reducing scrap rates by 10 to 20% depending on the product.

Read more...
How sustainability unlocks real business impact
Rockwell Automation IT in Manufacturing
Sustainability has moved from a compliance obligation to a strategic driver of resilience and value for manufacturers. Rockwell Automation explains how its Triple A framework and connected-data approach help producers cut energy, water and waste while improving productivity.

Read more...
Mining’s AI future will depend on people as well as technology
IT in Manufacturing
South Africa’s mining industry is embracing digitalisation and AI, but AvenirHoldings chief executive officer, Tshidi Mndzebele says the real test is whether the people behind the industry are equipped to move forward with it, and outlines five things mining needs to get right.

Read more...
How BIC overcame operational silos to integrate technology and people
Rockwell Automation IT in Manufacturing
Manufacturing giant BIC deployed Plex MES from Rockwell Automation at its Bizerte plant in Tunisia, replacing fragmented, partly in-house software with a single cloud-based execution system that broke operational silos and improved shop-floor visibility.

Read more...
AI in industry is an early warning system, not a guarantee
Schneider Electric South Africa IT in Manufacturing
Schneider Electric’s Paul Steyn argues that AI in industrial maintenance is only as good as the infrastructure and people behind it, and explains the three layers a facility needs before predictive maintenance can deliver on its promise.

Read more...
SA’s mining industry must put people at the heart of its digital future
IT in Manufacturing
South Africa’s mining industry employs around 470 000 people while its digital transition accelerates. Avenir’s chief executive officer, Tshidi Mndzebele argues that technology should enable and upskill the workforce rather than replace it, setting out five ways mining can make technology work for its people.

Read more...
Quality control supports efficient tissue production
Valmet South Africa IT in Manufacturing
Valmet’s advanced quality control technology is helping tissue producers improve product consistency while reducing energy and raw material consumption. Its latest installation at KORO Paper in Vietnam combines real-time measurement, process optimisation and non-contact, nuclear-free quality control.

Read more...
Patented algorithm maximises operator efficiency
Rockwell Automation IT in Manufacturing
Rockwell Automation piloted a patented anomaly detection algorithm and FactoryTalk DataMosaix at its Twinsburg electronics plant, giving operators 30 to 60 days’ advance warning of stencil failure, improving fail rates by 22% and achieving a 200% return on investment.

Read more...
Cybersecurity must become part of the next era of industrial automation
Adroit Technologies IT in Manufacturing
The EU’s Cyber Resilience Act is setting a global benchmark for connected products, making cybersecurity a core engineering requirement in industrial automation. Adroit Technologies and Mitsubishi Electric explain how building security into controllers, PLCs and drives from the outset helps South African manufacturers protect production and meet international expectations.

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved