IT in Manufacturing


Digitalisation for a connected future

January 2023 IT in Manufacturing


Charles Blackbeard.

Digitalisation helps build safe, smart and sustainable operations for the future. We build locally and support globally to increase knowledge. We also have the ‘tribal knowledge’ of operators who have been around processes and equipment for decades. Now we have a new generation coming in, so digitalising that knowledge is vital to pass on the baton. We have global resources and expertise we can access for remote support for our South African or African operations and services.

The ABB Energy Industries Division covers oil and gas, chemicals, pharmaceuticals, power and water customers with a digital portfolio for sub-Saharan Africa. The four main focus areas are: people, process, technology, and infrastructure.

A key theme globally is increasingly sophisticated automation and the move towards reduced operator intervention. In terms of processes, it is a cultural change within operating companies. It has also been a cultural change within ABB to come up with more agile workflows by means of digitalisation, moving away from paper-based operator rounds or maintenance activities, and digitalising that.

Another key theme is the culture of DevOps, a new concept predominantly in the IT space. From technology testing we are now moving into a more ‘fail-fast’ type of culture, deploying solutions at small scale and then scaling up for continuous improvement in processes and technology.

Technology is evolving from an automation layer to more of an enterprise-wide deployment encompassing IT, operational, and engineering data. This can be integrated in an automated fashion and contextualised by applying advanced applications on top of that data. It allows us to play into some of these gains around process and efficiency improvements in terms of how these facilities are operated and run.

We have advanced applications around AI in terms of our asset performance management and energy management solutions. We have technology that has been around for decades for advanced process control, where enterprise insight is now being brought to bear to close that loop in process control and really drive efficiencies.

The trend is towards more predictive and prescriptive strategies for our customers when deploying these advanced applications. In terms of infrastructure, industry in general has been slow to adopt cloud technology. This presents an opportunity for ABB in terms of cloud engineering and big data to provide better business insights to our end users.

Looking at the advent of edge technology, we are now gathering and integrating data from the operational level and combining it with IT and engineering data, allowing for vastly improved insights when deploying these advanced applications. However, that data must also be brought to the cloud in a safe, secure and automated manner.

A strong cybersecurity strategy is essential so that this data can be securely integrated and contextualised from the operational technology layer. This is our particular strength, especially when partnering with the likes of Microsoft and IBM on some of their cyber solutions to extract and secure the relevant data from the operational technology layer.

Furthermore, ABB has evolved its customer approach to diversify revenue and enable new business models. For instance, this allows customers to move more towards software as a service (SaaS) or platform as a service (PaaS) to reduce these large capital investments and take advantage of cloud infrastructure to evolve business models towards operational expenditure as opposed to large capital investments, which is what we are seeing today.

There is a big emphasis right now on security by both governments and companies looking to enforce stricter cyber practices. We are having many discussions, combined with education and awareness raising, about building the necessary infrastructure to enable that.

We are seeing that in every single country, to deploy the latest and greatest cyber technology, we are having to upgrade basic infrastructure. This, combined with the slow uptake of cloud solutions, means that transferring this to the operational technology level is a significant challenge.

The key is integrated digital solutions. In terms of total return on investment, companies can now really look to optimise processes and run operations more efficiently. With the further integration of various digital solutions, clients are enabled to move towards autonomous operations now and in the future. This will allow for unmanned operations in remote locations, for example. That obviously brings a lot of benefits in cost, people safety and carbon footprint reduction.

Eventually, down the road, although we are not yet seeing it on a significant scale, is the adoption of robotics for inspection and process operation support. In time, robotics, automation and data will drive this overall digital transformation.


Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Bringing brownfield plants back to life
Schneider Electric South Africa IT in Manufacturing
Today’s brownfield plants are typically characterised by outdated equipment and processes, and face challenges ranging from inefficient operations to safety hazards. However, all is not lost, as these plants stand to gain a lot from digitalisation and automation.

Read more...
Women engineers contribute to a culture of safety and innovation
ABB South Africa News
International Women in Engineering Day (INWED) recently marked its 11th anniversary, with the theme of #EnhancedByEngineering. This annual event celebrates the contributions of women engineers worldwide, highlighting their role in enhancing lives and livelihoods through their work. Among these remarkable individuals, two talented engineers from ABB are building a brighter future for all of us.

Read more...
What’s next for artificial intelligence?
IT in Manufacturing
Generative AI has brought computer intelligence into the mainstream. It has already been helping us power the digital world through search engines, social media, map directions, online shopping, ride-sharing and cybersecurity. But now it’s in the hands of the people. What can we expect from this new era?

Read more...
The key to cybersecurity success
IT in Manufacturing
Cybersecurity threats are constantly evolving and becoming more sophisticated, requiring organisations to recognise that their employees are both their greatest asset and their greatest vulnerability.

Read more...
This looks like a job for industrial AI
Schneider Electric South Africa IT in Manufacturing
Following a recent annual meeting of the World Economic Forum, industrial artificial intelligence has joined the ranks of the world’s superheroes.

Read more...
Modernising world’s best espresso machines
Siemens South Africa IT in Manufacturing
Olympia Express, a world leader in handcrafted espresso machines, is using the Siemens Xcelerator portfolio to digitally transform the design and production of its world-renowned espresso machines.

Read more...
A milestone in electrical safety
ABB South Africa Electrical Power & Protection
Celebrating a milestone in electrical safety, ABB proudly marks the 100-year anniversary of its revolutionary Miniature Circuit Breaker.

Read more...
Pioneering sustainable aviation
Siemens South Africa IT in Manufacturing
Sustainable aviation company, Dovetail Electric Aviation, has selected the Siemens Xcelerator portfolio of software to design zero-emission battery and hydrogen-electric propulsion systems for commercial aircraft.

Read more...
Revolutionising traditional DCS architecture
IT in Manufacturing
SUPCON has unveiled the world’s first Universal Control System (UCS) at the highly anticipated global product launch conference, marking a groundbreaking innovation in the automation sector. This revolutionises the concept of industrial control systems, pioneering a new era in automatic control technology.

Read more...
Advanced industrial software solutions
ABB South Africa IT in Manufacturing
Finding better ways to manage energy and manufacturing resources is a key concern for businesses in Africa right now. However, achieving this can be a complex challenge.

Read more...