IT in Manufacturing


End-to-end supply chain visibility and analytics now a reality

February 2020 IT in Manufacturing

Line of sight is a challenge for many supply chain aspects, from the manufacturer to the wholesaler, distributor and the reseller, and even the end consumer. This lack of visibility and control results in a number of issues, from stock losses to pricing inflation, uncertain availability and increased time to market. Forecasting and trend reporting are also all but impossible, since a complete view of the supply chain cannot be obtained. The ultimate goal for maximum efficiency and visibility is an integrated value chain where all systems communicate seamlessly. This delivers end-to-end insight and finally makes predictive analytics on the supply chain a reality.

Paper-based processes cause delays

Delays are arguably one of the biggest supply chain challenges. Paper-based processes are a significant component of this issue. When orders, delivery notes and invoices are generated, due to lack of visibility into stock levels available, what is ordered and what is actually delivered may differ. This means that the invoice then needs to be amended on delivery. Credit notes must be passed, or new invoices generated, creating additional timelines and complexities. This can also lead to inaccurate billing, loss of stock, loss of income and other financial effects. A live view of stock levels and the ability to generate an accurate invoice on delivery will mitigate these challenges, minimise delays and improve the accuracy of orders, billing and payments received.

The inefficiency of processes and the reliance on paper-based processes means players in the supply chain cannot manage what is actually being ordered and paid for. It is impossible to collect the correct payment on orders if there is no visibility into what orders have been placed and actually delivered. This could, and often does, lead to significant loss. In addition, FMCG goods are easily stolen and readily convertible to cash. Without visibility into orders placed and delivered it is impossible to know if stock is being stolen. All of these issues are difficult to identify and quantify without live or real-time information and insight.

Governance challenges

The lack of visibility into stock levels leads to governance challenges, since there is no transparency in the process. The ability to manage stock levels, receipts issued and cash collected is key, and players in the supply chain need a full view of stock in, stock out, payments collected, invoices issued and more. Governance across all of these touchpoints is critical for a profitable business, which requires integrated systems and line of sight across the entire supply chain from start to finish.

A further challenge for parties in the supply chain is the inability to influence consumer behaviour. To ensure maximum success and profitability it is necessary to engage retailers and consumers using loyalty, rewards programmes and incentives. This requires an end-to-end ecosystem to link the manufacturer to the consumer and the consumer back to the manufacturer. This last mile is essential to fully deliver a transparent supply chain.

End-to-end visibility from manufacturer to consumer

Addressing these challenges requires an integrated, mobility and cloud-based system that delivers the required visibility across the supply chain. An ecosystem that delivers a direct ordering platform between the distributor and the manufacturer, with real-time stock levels and online ordering capability, can dramatically increase efficiency at the first stage. Distributors can better manage their stock levels, warehousing and personnel, and stock can be tracked at any point no matter where in its journey it is.

Distributors are empowered to generate clean invoices on delivery and deliver accurate orders to retailers because they have visibility into manufacturers. Retailers have visibility and only need to pay for what they ordered and actually received. The need for credit notes to be passed is all but eliminated. Debtors and creditors can be incorporated into the ecosystem for enhanced financial management. In addition, the loop can be closed to include loyalty programmes and activations, giving full line of sight.

Armed with this data, manufacturers, distributors and retailers will be able to make use of intelligent dashboards to interpret data against key performance indicators and deliver real-time actionable insight. Structured reports can be pulled at any time, and automatic alerts can be configured if any exceptions occur. This enables real-time business management. Digital transformation of the supply chain will also enable data to be utilised for predictive analytics, enabling more agile and effective decision-making across the board.




Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

From Trojan takeovers to ransomware roulette
IT in Manufacturing
Cisco’s Cyber Threat Trends Report offers a comprehensive and overview of the evolving cybersecurity landscape, leveraging its vast global reach through the analysis of DNS traffic.

Read more...
The road to decarbonisation in mining
IT in Manufacturing
The mining industry is a key player in global carbon emissions, and ABB’s eMine is at the forefront of efforts to drive the sector’s decarbonisation.

Read more...
Siemens democratises AI-driven PCB design for small and medium electronics teams
Siemens South Africa IT in Manufacturing
Siemens Digital Industries Software is making its AI-enhanced electronic systems design technology more accessible to small and mid-sized businesses with PADS Pro Essentials software and Xpedition Standard software.

Read more...
Siemens’ PAVE360 to support new Arm Zena Compute Subsystems
IT in Manufacturing
Siemens Digital Industries Software is expanding its longstanding relationship with Arm and adding support for the newly launched Arm Zena Compute Subsystems in its PAVE360 software, designed for software-defined vehicles

Read more...
Empowering OEMs in industrial automation
Schneider Electric South Africa IT in Manufacturing
Organisations are increasingly focusing on empowering OEMs within the industrial automation sector

Read more...
Fortifying the state in a time of cyber siege
IT in Manufacturing
In an era where borders are no longer physical, South Africa is being drawn into a new kind of conflict, one fought not with tanks and missiles, but with lines of code and silent intrusions. The digital battlefield is here, and cyber space has become the next frontier of conflict.

Read more...
Levelling up workplace safety - how gamification is changing the rules of training
IT in Manufacturing
Despite the best intentions, traditional safety training often falls short, with curricula either being too generic, too passive, or ultimately unmemorable. Enter gamification, a shift in training that is redefining how businesses train for safety and live by those principles.

Read more...
Reinventing data centre design: critical changes to meet surging
Schneider Electric South Africa IT in Manufacturing
AI technologies are pushing the boundaries of what is possible which, in turn, is presenting data centres with a whole new set of challenges. Fortunately, several options are emerging which include optimising design and infrastructure for efficiency, cooling and management systems

Read more...
Watts next - can IT save the planet
IT in Manufacturing
The digital age’s insatiable demand for computing power has collided with an urgent and pressing need for sustainability. As data centres and AI workloads consume unprecedented energy, IT providers are pivotal in redefining how technology intersects with environmental stewardship.

Read more...
South Africa’s digital revolution:
IT in Manufacturing
South Africa stands at a pivotal moment in its technological evolution, poised to redefine itself as Africa’s leading digital powerhouse. Over the past two years, political leaders and media narratives have painted a picture of rapid digital transformation, underscoring the government’s ambition to position South Africa at the forefront of innovation.

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved