IT in Manufacturing


The next wave of AI-driven process automation

April 2026 IT in Manufacturing

As process industries hurtle toward an AI-driven future, four powerful trends are set to redefine automation strategies in 2026: hyper automation, AI-first automation, low code/no code platforms, and advanced process intelligence. From unified platforms that blend AI, machine learning and robotic process automation (RPA) for end-to-end optimisation, to AI-driven self-healing operations, citizen developer tools and predictive process intelligence, these trends provide a lens into what industry can expect from process automation in 2026.

Hyper automation: A new era of integration

Leading industrial organisations are increasingly incorporating hyper automation into their 2026 strategies. This integration of AI, machine learning and RPA into unified platforms provides end-to-end process optimisation, particularly in complex industrial environments. By implementing platforms like AVEVA Unified Operations Centre and UiPath Hyper automation, organisations are achieving greater visibility and control across their operational technology (OT), information technology (IT) and business workflows.

The trend towards agentic AI and autonomous operations is also gaining traction. AI agents embedded in industrial software can take over automated tasks such as dashboard creation, alarm management and predictive analytics. Cloud-native copilots, such as Microsoft Azure Copilot, facilitate lifecycle governance and optimisation of automation agents, creating an environment where real-time decision making and closed-loop optimisation are achievable.

Furthermore, improved process intelligence is enabling organisations to identify bottlenecks more effectively, generating automation-ready workflows through process mining and modelling tools. By integrating with manufacturing execution systems, computerised maintenance management systems and asset performance management systems, organisations can achieve real-time execution and create feedback loops that inform continuous improvement. The results are striking. Documented benefits include up to a 27% reduction in downtime, 10-30% cost savings, and significant gains from predictive maintenance and enterprise visibility.


Kobus Vermeulen, direct sales executive, process automation at Schneider Electric.

Autonomous operations on the horizon

The shift towards AI-first automation marks a significant change in how organisations are approaching operational processes. In 2026, businesses will increasingly rely on AI systems to automate tasks and predict potential issues and respond automatically. Through predictive issue detection, AI-driven platforms will analyse real-time and historical data from IT systems, OT assets and IoT sensors, allowing organisations to anticipate failures and intervene proactively.

Automated responses and closed-loop control mechanisms enabled by AI will further facilitate operational continuity. Businesses will implement AI-driven platforms that ensure dynamic load balancing, auto-scaling and real-time parameter adjustments without human intervention, minimising mean time to repair.

The implementation of self-healing infrastructure will elevate AI-first automation to a new level. AIOps and agentic AI will empower IT and OT systems to self-repair, autonomously addressing issues such as restarting failing services, patching vulnerabilities and resolving configuration drift. For manufacturing operations, this means adopting technologies that can automatically recover and optimise processes, enhancing overall efficiency.

Low code/no code platforms: Empowering citizen developers

In the automation landscape of 2026, low-code/no-code (LCNC) platforms will play an essential role by empowering non-technical users to develop and deploy automations without deep coding knowledge. These tools are now positioned as fundamental components in digital transformation frameworks, particularly across industries like manufacturing, utilities and mining.

By providing visual drag-and-drop interfaces and pre-built templates, LCNC platforms will enable business users from diverse departments such as operations, HR, finance and marketing to automate repetitive tasks and prototype applications independently. The democratisation of development opens the door for citizen developers to innovate, bridging IT skill gaps, and reducing reliance on specialist developers.

Gartner forecasts that by 2026, over 80% of new digital initiatives will leverage LCNC platforms, with a substantial portion of automation drivers emerging from user departments rather than traditional IT settings. This shift not only accelerates digital transformation, but also fosters a culture of continuous improvement through rapid iteration and scaling.

Evolving to meet future demands

Process intelligence is evolving beyond traditional process mining and becoming integral to AI-driven strategies. In 2026, organisations will leverage real-time analytics from various operational and business systems, moving from historical data analysis to predictive insights. This evolution will enable businesses to not just ask “What happened?” but also “What will happen?” and “What should we do next?”

AI-powered analytics will allow leaders to anticipate equipment failures, detect process deviations and provide actionable recommendations. By leveraging digital twins, organisations can simulate what-if scenarios and optimise decision making. This proactive approach not only reduces waste and improves operational efficiency, but also aligns with sustainability goals, making process intelligence a strategic imperative for the future.

The road ahead

These four trends: hyper automation, AI-first automation, low-code/no-code platforms, and process intelligence will profoundly shape the broader landscape of process automation in 2026. Organisations that harness these innovations will not only improve operational efficiencies, but also enhance decision making and agility, ensuring they remain competitive in an increasingly dynamic market.

The convergence of these technologies will create a cohesive ecosystem where automation is not only faster, but also smarter and more responsive to real-time needs. By embracing these trends, businesses will empower their workforce, streamline processes and achieve sustainability goals while positioning themselves as leaders in their respective industries. The result will be a renaissance in process automation that drives significant value creation and sets new standards for operational excellence.


Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Overcoming the bottling industry’s fragmented visibility
Schneider Electric South Africa IT in Manufacturing Electrical Power & Protection
Beverage bottling facilities are among manufacturing’s most energy-intensive environments, yet many still operate without granular insight into where that energy goes. Rezolia Muller-Potluri of Schneider Electric explains how tiered metering architecture and advanced

Read more...
Advancing intelligent apparel manufacturing with industrial AI and humanoid robotics
IT in Manufacturing
Jack Technology, a global maker of industrial sewing equipment, has chosen Siemens software and engineering tools to bring artificial intelligence and humanoid robots into apparel production, aiming to shorten development cycles and lift manufacturing efficiency.

Read more...
What you need is a nerve centre for your building
Schneider Electric South Africa SCADA/HMI
Schneider Electric’s Anoop Hariparsad explains how a building management system acts as a single nerve centre, cutting energy use and improving safety and guest experience.

Read more...
New chiller line for high-density AI data centres
Schneider Electric South Africa IT in Manufacturing
Schneider Electric has launched the Uniflair XCA, a new series of air-cooled and free-cooling chillers designed for artificial intelligence-driven, high-density liquid-cooled data centres.

Read more...
Turning system integrators into trusted technology partners
Schneider Electric South Africa IT in Manufacturing System Integration & Control Systems Design
Schneider Electric’s Alliance Partner Programme is repositioning system integrators from hardware suppliers into lifecycle-value partners. Oriel Soupen explains the competency framework, certification model and real-world results that are already helping African system integrators win higher-value, longer-term engagements.

Read more...
Schneider Electric introduces next-generation BlokSeT switchboard
Schneider Electric South Africa Electrical Power & Protection
Schneider Electric has launched its next-generation BlokSeT low-voltage switchboard in West Africa, offering high reliability, predictive maintenance capability and digital integration for critical infrastructure and industrial applications.

Read more...
Why renewable projects need integrated protection and control
IT in Manufacturing
Fragmented secondary plant integration in renewable energy projects causes costly delays during commissioning. ACTOM Protection and Control’s Secondary Plant Integration solution consolidates all secondary systems under a single engineering framework, reducing risk and accelerating grid

Read more...
When digital twins move from concept to critical tool
IT in Manufacturing System Integration & Control Systems Design Maintenance, Test & Measurement, Calibration
Digital twins are moving out of the lab and onto the mine, the factory floor and the transport network where they predict failures before they happen. Amritesh Anand looks at where they earn their keep, the data and integration work behind them, and the security questions every organisation should ask before switching one on.

Read more...
How a digital foundation can overcome the LNG trilemma
Schneider Electric South Africa IT in Manufacturing SCADA/HMI
The LNG sector is racing to add capacity, but without a digital backbone, growth creates complexity rather than capability. Christophe Begat of Schneider Electric explains how connecting data, systems and analytics across the LNG value chain can resolve the trilemma of secure supply, lower emissions and tighter costs.

Read more...
You can’t digitise a blackout
Schneider Electric South Africa Electrical Power & Protection
Across East Africa, smart meters and AI promise cleaner, more reliable power, but digital tools cannot optimise a grid too weak to carry the load. Schneider Electric’s Symphrose Ochieng sets out why operators should strengthen physical infrastructure first, then add digital capability in phases.

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved