IT in Manufacturing


How IEC 61162 standards are building smarter fleets

November 2025 IT in Manufacturing

The maritime industry is moving through one of the most important transformations in its history. Ships that once operated as collections of independent systems, are now evolving into integrated digital ecosystems where navigation, monitoring and control systems must exchange a constant flow of data. This shift unlocks efficiency, safety and sustainability, but it also brings new challenges: legacy infrastructure, rising cybersecurity threats and growing compliance requirements.

At the heart of this transformation lies the IEC 61162 family of standards. Their specifications provide a common language for shipboard communication, creating a reliable and secure digital backbone that bridges the gap between past technologies and future requirements.

The demands driving maritime modernisation

To understand why IEC 61162 matters today, it’s important to look at the core challenges shaping modern shipping operations.

Integrating diverse systems: From the bridge to the engine room, vessels rely on radar, ECDIS, autopilot, voyage data recorders and countless other systems. Without a standardised communication framework, these systems often operate in digital silos, creating inefficiencies and risks. Seamless integration is now essential for achieving full operational awareness, automating functions and ensuring accurate compliance reporting.

Retrofitting for cost-effectiveness: According to UNCTAD (2024), the average commercial vessel is over 22 years old. With high costs for new builds, most owners are choosing to retrofit existing ships with modern technology. Retrofitting requires a framework that allows older systems to coexist with new technologies to ensure continuity without starting from scratch.

Making cybersecurity a priority: Digital connectivity has opened a new focus, cybersecurity. A single breach can disrupt operations, compromise vessel safety or expose sensitive data. Recognising this threat, regulators have made robust cybersecurity mandatory through frameworks like IMO MSC.428(98) and IACS Unified Requirements E26/E27. Securing all data communication is a fundamental business imperative.

Compliance as an operating requirement: From fuel consumption reporting (IMO DCS) to cybersecurity frameworks (E26/E27), regulatory compliance has become a condition for doing business. Shipowners need a standardised, auditable way to collect and transmit data to ensure they meet today’s requirements and are prepared for future mandates.

How IEC 61162 meets these needs

The IEC 61162 family provides a layered, adaptable framework that directly solves the maritime industry’s integration, retrofit, cybersecurity and compliance challenges.

Integration through standardised protocols: IEC 61162 defines how data flows between navigation, monitoring and control systems. Early standards, like IEC 61162-1/-2 (NMEA 0183), enabled simple one-to-many communication while IEC 61162-3 (NMEA 2000) expanded this with higher capacity CAN-bus networks. The introduction of IEC 61162-450 brought Ethernet into the picture, allowing real-time multicast data exchange across critical bridge systems. Together, these standards make integration practical and reliable.

Support for legacy and modern systems: One of the strengths of IEC 61162 is its layered design. Older protocols remain valid, enabling vessels to continue using trusted legacy equipment while gradually adopting newer Ethernet-based solutions. Gateways and protocol converters bridge the gap, ensuring that legacy devices remain part of a connected ecosystem rather than being replaced outright. This is a key advantage for cost-effective retrofits.

Cybersecurity built into the standard: IEC 61162-460[7] extends Ethernet communication with cybersecurity at its core. It introduces redundancy, segmentation, firewalls and role-based access controls to protect against unauthorised access and malicious traffic. Secure gateways create controlled boundaries between internal ship networks and external connections, aligning directly with the cybersecurity demands of IMO and IACS regulations. In doing so, IEC 61162-460 transforms vessel communication into a resilient digital backbone.

A framework for compliance: By standardising communication and embedding security features, IEC 61162 provides shipowners and builders with a ready-made framework for meeting regulatory mandates. It supports IMO DCS reporting, carbon intensity monitoring and compliance with IACS Unified Requirements E26/E27. In short, the standards give the industry a structured path to achieving operational safety and regulatory alignment.

Futureproofing maritime operations: The shipping industry’s future will be shaped by both decarbonisation and digitalisation. Achieving cleaner fuel consumption, more efficient operations and stronger cybersecurity are interconnected goals. IEC 61162 standards are not simply technical specifications, they are the foundation of this transition. They enable interoperability, protect vessel networks and ensure compliance in a complex regulatory environment.

As fleets grow older and digital demands intensify, shipowners, integrators and builders need solutions that bridge the past and future. IEC 61162 provides a framework where legacy systems, modern technologies and cybersecurity coexist seamlessly. The result is a fleet that is not only compliant and efficient, but future-ready to navigate the challenges of an increasingly digital maritime world.


Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Even in autonomous systems, human insight is important
Schneider Electric South Africa IT in Manufacturing
As AI, IIoT and digital twins reshape industrial operations, Schneider Electric’s Kobus Vermeulen and Bafana Msibi argue that the operator’s role is shifting from controlling equipment to interpreting intelligence, validating AI recommendations and making decisions that improve

Read more...
AI-based quality inspection scales across P&G operations
Siemens South Africa IT in Manufacturing
Siemens and Procter & Gamble are expanding an AI-based visual inspection system across P&G’s manufacturing operations worldwide, inspecting products in real time at full line speed, and reducing scrap rates by 10 to 20% depending on the product.

Read more...
How sustainability unlocks real business impact
Rockwell Automation IT in Manufacturing
Sustainability has moved from a compliance obligation to a strategic driver of resilience and value for manufacturers. Rockwell Automation explains how its Triple A framework and connected-data approach help producers cut energy, water and waste while improving productivity.

Read more...
Mining’s AI future will depend on people as well as technology
IT in Manufacturing
South Africa’s mining industry is embracing digitalisation and AI, but AvenirHoldings chief executive officer, Tshidi Mndzebele says the real test is whether the people behind the industry are equipped to move forward with it, and outlines five things mining needs to get right.

Read more...
How BIC overcame operational silos to integrate technology and people
Rockwell Automation IT in Manufacturing
Manufacturing giant BIC deployed Plex MES from Rockwell Automation at its Bizerte plant in Tunisia, replacing fragmented, partly in-house software with a single cloud-based execution system that broke operational silos and improved shop-floor visibility.

Read more...
AI in industry is an early warning system, not a guarantee
Schneider Electric South Africa IT in Manufacturing
Schneider Electric’s Paul Steyn argues that AI in industrial maintenance is only as good as the infrastructure and people behind it, and explains the three layers a facility needs before predictive maintenance can deliver on its promise.

Read more...
SA’s mining industry must put people at the heart of its digital future
IT in Manufacturing
South Africa’s mining industry employs around 470 000 people while its digital transition accelerates. Avenir’s chief executive officer, Tshidi Mndzebele argues that technology should enable and upskill the workforce rather than replace it, setting out five ways mining can make technology work for its people.

Read more...
Quality control supports efficient tissue production
Valmet South Africa IT in Manufacturing
Valmet’s advanced quality control technology is helping tissue producers improve product consistency while reducing energy and raw material consumption. Its latest installation at KORO Paper in Vietnam combines real-time measurement, process optimisation and non-contact, nuclear-free quality control.

Read more...
Patented algorithm maximises operator efficiency
Rockwell Automation IT in Manufacturing
Rockwell Automation piloted a patented anomaly detection algorithm and FactoryTalk DataMosaix at its Twinsburg electronics plant, giving operators 30 to 60 days’ advance warning of stencil failure, improving fail rates by 22% and achieving a 200% return on investment.

Read more...
Cybersecurity must become part of the next era of industrial automation
Adroit Technologies IT in Manufacturing
The EU’s Cyber Resilience Act is setting a global benchmark for connected products, making cybersecurity a core engineering requirement in industrial automation. Adroit Technologies and Mitsubishi Electric explain how building security into controllers, PLCs and drives from the outset helps South African manufacturers protect production and meet international expectations.

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved