Motion Control & Drives


Reducing the risk of sewage spills

May 2025 Motion Control & Drives

The UK government has announced plans to impose tougher penalties on water companies in England and Wales that fail to prevent sewage discharges into rivers and seas. This move is aimed at enhancing environmental protection and holding companies accountable for pollution incidents. David Strain, technical director at the automation systems specialist, Technidrive, explains how solutions like variable speed drives (VSDs) and smart monitoring systems can help water companies reduce the risk of sewage spills and ensure compliance.

Mounting pressure from regulators and the public makes it clear that water companies must improve their operations. Fortunately, advanced technologies offer practical solutions to ensure efficiency, compliance and environmental protection. VSDs offer a vital solution. These drives optimise pump operations, allowing for precise control over pump speed to match real-time process demands. By reducing energy consumption and wear on equipment, VSDs help prevent pressure surges, maintain consistent flow rates and extend the lifespan of critical infrastructure.


VSDs also help minimise the risk of sewage spills in two ways. First, VSDs with diagnostic features can detect unusual conditions such as pressure spikes, which could indicate the possibility of a spill. Alerts can be triggered to warn operators to take corrective action before a spill occurs. Secondly, by preventing pumps from running at full speed when not necessary, VSDs can avoid overflows or spills caused by excessive pumping. These improvements lead to better reliability and lower operational costs, while helping companies comply with environmental regulations.

Making informed decisions

In wastewater treatment, sludge management presents a significant challenge. Inefficient sludge removal can put excessive pressure on equipment and lead to dangerous backups, which in turn can result in sewage spills. By ensuring sludge is removed at the optimal time, Technidrive’s dual-gearbox system reduces the risk of clogs or equipment failures, which can lead to dangerous backups and spills. Additionally, the system prevents both premature and delayed pumping.

The system’s dual planetary gearboxes magnify torque, while a load cell translates torque into sludge thickness data. This allows operators to make informed decisions about when to remove sludge, which not only reduces strain on equipment, but also minimises energy wastage and cuts operational costs. This precision also improves environmental compliance by ensuring that sludge management is both efficient and cost-effective.

Moreover, precise level measurement and real-time monitoring are essential components in effective wastewater management. Without accurate data on tank levels, operators may fail to detect early signs of potential overflows, which can lead to spills. Monitoring systems help identify trends that might indicate impending issues- such as equipment failure or improper water levels- and enable proactive management to avoid environmental damage.

In many cases, early detection allows for prompt corrective actions such as adjusting pumps or controlling flow, significantly reducing the risk of overflows and assisting operators in complying with environmental standards. These technologies not only prevent spills, but also enable more efficient use of resources, ensuring that wastewater systems operate at peak efficiency.

By incorporating advanced systems, such as Technidrive’s cutting-edge radar technology, water companies gain a more accurate understanding of system status and can act swiftly to mitigate potential risks, helping to safeguard both the environment and public health.




Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Mammoet supports critical heavy lift and marine activities for topsides
Motion Control & Drives
Mammoet provided specialised heavy lift and marine logistics support for the Munin topsides on Aker BP’s Yggdrasil North Sea development, including a complex transshipment operation and a tidal-window load-out classified as a Class 1 operation.

Read more...
High voltage need not mean high complexity
Motion Control & Drives
Kollmorgen has extended its Essentials motion platform into 400 to 480 V high-voltage applications, allowing machine builders to right-size their motion systems without stepping up to unnecessarily complex or over-specified solutions.

Read more...
Sinamics G200 frequency converter for general applications
Siemens South Africa Motion Control & Drives
Siemens has expanded its Sinamics portfolio with the G200, a compact general-purpose frequency converter that supports Profinet, TIA Portal integration and built-in safety and cybersecurity functions for a wide range of industrial drive applications.

Read more...
Drive solutions helping refurbish the Elleringhausen Tunnel
Motion Control & Drives
RUD Ketten’s Tecdos Omega Drive chain drives are powering the specialised cutting assembly used to refurbish the 1,4 km Elleringhausen Tunnel in Germany, combining linear and radial motion in a configuration that performs reliably under constant wet-cutting conditions.

Read more...
Enhanced manufacturing expertise in large-dimension hydraulic cylinders
Motion Control & Drives
WEBER-HYDRAULIK has expanded its manufacturing capabilities to produce hydraulic cylinders with internal diameters of up to 300?mm, extending its portfolio into large-dimension ballast and support cylinders for demanding heavy machinery applications.

Read more...
High-performance linear guides
igus Motion Control & Drives
igus continues to expand its drylin range of lubrication-free polymer linear guides, including PFAS-free and EHEDG-certified variants for food safety applications. The tribo-optimised iglidur polymer technology eliminates maintenance while offering corrosion resistance and load capacity up to 600 kg.

Read more...
New motion platform for tube laser processing
Motion Control & Drives
Aerotech has announced the LaserTurn280, a motion platform for laser machining of cylindrical medical device components, offering calibrated accuracy of plus or minus 1 micrometre and designed for integration into high-volume production lines.

Read more...
Functional safety in modern factory automation
Motion Control & Drives
Functional safety in modern factory automation allows machines to operate at controlled speeds or hold axes at standstill rather than shutting down entirely. Kollmorgen’s Safe Motion monitor software now supports additional safety-rated encoder protocols, extending these capabilities to precision and linear motion applications.

Read more...
Improving material handling with autonomous mobile robots
Rockwell Automation Motion Control & Drives
Autonomous mobile robots offer flexible, AI-driven material handling that adapts to shifting demand, fills labour gaps, and generates the operational data needed to optimise end-to-end facility performance.

Read more...
Sinamics G210 versatile drive for continuous motion applications
Motion Control & Drives
Siemens has expanded its drive portfolio with the Sinamics G210, a versatile converter for continuous motion applications that combines motor openness with modular hardware, software options and flexible communication on a scalable OEM platform.

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved