IT in Manufacturing


Safeguarding DCS today and tomorrow

January 2025 IT in Manufacturing


Kobus Vermeulen, direct sales executive, Process Automation at Schneider Electric.

Today’s distributed control systems (DCS) are highly intelligent, converging OT and IT in a centralised manner that allows for simplified management and coordination of operations. It is technology evolution at its finest, but with a caveat, cybersecurity challenges.

With the emergence of convergence and interconnectivity, DCS has become susceptible to a range of threats, posing risks not only to operational continuity, but also to safety and data integrity. As it stands, interconnected DCS systems face several critical cybersecurity challenges:

• Vulnerabilities to cyberattacks: DCS systems are often targeted by cyberthreats like malware, ransomware and unauthorised access attempts.

• Legacy system risks: Many DCS systems run on legacy infrastructure with outdated security protocols, making them particularly vulnerable to cyberintrusions.

• Interoperability concerns: As industries integrate various systems and devices, interoperability challenges can create security gaps. Incompatible security standards between different devices and platforms can lead to vulnerabilities, which cyberattackers may exploit.

• Insider threats: Unauthorised or malicious activities by employees or contractors with access to DCS systems can compromise system integrity, data confidentiality, and operational security.

Best practices

Clearly, the above challenges can lead to far-reaching and even detrimental results. Apart from production loss and costly downtime, and even intellectual property theft, data breaches can also disrupt safety protocols, which can be hazardous to both man and machine.

To address DCS cybersecurity challenges, industries can adopt the following best practices:

• Security by design: Building cybersecurity into DCS technologies from the outset ensures resilience and minimises vulnerabilities.

• Access control: Limiting system access to authorised personnel only, and implementing strict authentication measures reduce the risk of insider and external threats.

• Regular updates and patching: Routine updates ensure that systems are protected against the latest vulnerabilities.

• Network segmentation: Isolating critical DCS networks from non-critical ones limits the potential spread of cyberattacks.

• Employee training: Promoting cybersecurity awareness among employees fosters a culture of security and prepares teams to handle potential threats effectively.

Schneider Electric aims to fortify DCS

Today, Schneider Electric integrates advanced cybersecurity measures into its DCS solutions, designed to protect both the OT and IT infrastructures within industrial settings. These measures include:

• OT cybersecurity solutions and services: Our solutions help organisations meet their security objectives while complying with both international and local cybersecurity standards. For example, continuous monitoring of cybersecurity performance within OT environments enables organisations to respond promptly to emerging threats.

• Network infrastructure protection: By securing OT network infrastructures and enabling convergence with IT platforms, Schneider Electric aims to offer a robust defence against cyberthreats across all industrial domains.

Additionally, our commitment to sustainability ensures that our cybersecurity offerings are designed for long-term operational stability and are aligned with digital transformation goals.


Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

A lesson in the history and evolution of industrial safety systems
Schneider Electric South Africa IS & Ex
One only has to briefly page through the annals of our industrial history to come across truly hair-raising stories of safety systems failing or underperforming with catastrophic repercussions. Fortunately, industrial safety in the last few decades has undergone some truly profound development.

Read more...
OMRON simplifies safety verification for SA manufacturers
Omron Electronics IT in Manufacturing
OMRON’s NX Safety platform, Online Safety Functional Test Verification is a feature built into the Sysmac Studio engineering environment. This intuitive tool allows safety verification to be carried out digitally, with step-by-step guidance and full traceability, all from a single workstation.

Read more...
Schneider Electric to become Official Energy Technology Partner of McLaren Racing
Schneider Electric South Africa News
Schneider Electric will become the Official Energy Technology Partner of McLaren Racing.

Read more...
Range of CDUs to meet the rising demands of HPC and AI workloads
Schneider Electric South Africa IT in Manufacturing
Motivair by Schneider Electric has introduced two new coolant distribution units that are engineered to meet the rising thermal demands of HPC and AI workloads.

Read more...
Schneider Electric accelerates adoption of SF6-free switchgear
Schneider Electric South Africa Electrical Power & Protection
Schneider Electric is driving the transition to sustainable medium-voltage solutions across East Africa with its award-winning SM AirSeT pure-air switchgear.

Read more...
Data centre design powers up for AI, digital twins and adaptive liquid cooling
IT in Manufacturing
The Vertiv Frontiers report, which draws on expertise from across the organisation, details the technology trends driving current and future data centre innovation, from powering up for AI, to digital twins, to adaptive liquid cooling.

Read more...
Siemens drives next-generation vehicle development
Siemens South Africa IT in Manufacturing
The Siemens PAVE360 Automotive technology is a new category of digital twin software that is pre-integrated and designed as an off-the-shelf offering to address the escalating complexity of automotive hardware and software integration.

Read more...
How digital infrastructure design choices will decide who wins in AI
Schneider Electric South Africa IT in Manufacturing
As AI drives continues to disrupt industries across the world, the race is no longer just about smarter models or better data. It’s about building infrastructure powerful enough to support innovation at scale.

Read more...
How quantum computing and AI are driving the next wave of cyber defence innovation
IT in Manufacturing
We are standing at the edge of a new cybersecurity frontier, shaped by quantum computing, AI and the ever-expanding IIoT. To stay ahead of increasingly sophisticated threats, organisations must embrace a new paradigm that is proactive, integrated and rooted in zero-trust architectures.

Read more...
2026: The Year of AI execution for South African businesses
IT in Manufacturing
As we start 2026, artificial intelligence in South Africa is entering a new era defined not by experimentation, but by execution. Across the region, the conversation is shifting from “how do we build AI?” to “how do we power, govern and scale it responsibly?”

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved